中间层对CFRTP/Al激光焊接头微观结构影响及仿真分析

Influence of interlayer on microstructure of CFRTP/Al laser welded joint and simulation analysis

  • 摘要:
    目的 随着轻量化需求的增加,碳纤维复合材料(Carbon fiber reinforced thermoplastics, CFRTP)与铝合金的可靠连接成为研究热点,该文旨在研究中间层对CFRTP/Al激光焊接头微观结构的影响。
    方法 采用激光焊接方法,分别添加0.1 mm厚度的Cu和0.01 mm、0.03 mm、0.05 mm厚度的Ti中间层,对CFRTP/Al合金进行焊接试验。通过建立激光焊接的有限元模型,对焊接过程中的温度场进行仿真分析,并与试验结果进行对比。
    结果 结果表明,当Ti厚度为0.03 mm时,最高热量集中在界面区域,有利于二者可靠连接。添加0.03 mm厚度的Ti中间层获得的焊接界面连续且有连续扩散层,CFRTP/Al激光焊接头抗剪强度达到最高76 MPa。
    结论 有限元模型能够有效预测焊接接头的温度场分布,仿真结果与试验数据相吻合,能够为优化焊接工艺参数提供理论指导,为实现CFRTP/Al合金之间的高质量焊接奠定基础。

     

    Abstract: Objective With the increasing demand for lightweight materials, the reliable joining between carbon fiber reinforced thermoplastics (CFRTP) and aluminum alloys has become a research hotspot. This paper aims to research influence of interlayer on microstructure of CFRTP/Al laser welded joint. Methods Laser welding experiments of CFRTP and Al alloy were conducted using 0.1 mm thick Cu, as well as 0.01、0.03and 0.05 mm thick Ti as interlayers. By establishing a FEM of the laser welding process, the temperature field was simulated, analyzed, and subsequently compared with the experimental results. Results The results indicate that with a 0.03 mm thick Ti interlayer, the heat is optimally concentrated in the interfacial region, facilitating reliable joining between the two materials. The welding interface obtained with this 0.03 mm thick Ti interlayer is continuous and features a continuous diffusion layer, yielding a maximum shear strength of 76 MPa for the CFRTP/Al laser welded joint. Conclusion The finite element model can effectively predict the temperature field distribution of welded joints, and the simulation results are consistent with experimental data. It can provide theoretical guidance for optimizing welding parameters and lay the foundation for achieving high-quality welding between CFRTP/Al alloys.

     

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