结构应力对P92钢三通焊接接头蠕变行为的影响

Effect of structural stress on creep behavior of tee welded joints of P92 steel

  • 摘要:
    目的 旨在探究锅炉管道系统结构拘束引起的附加结构应力对三通焊接接头蠕变行为的影响。
    方法 使用有限元法模拟了P92钢三通焊接接头蠕变演化过程。
    结果 结果表明,轴向拉伸/压缩结构应力会显著增加管道细晶热影响区(Fine grain heat affected zone, FGHAZ)蠕变变形,并且对管道外壁的影响显著高于内壁。弯矩因受支管支撑作用,对三通焊接接头内壁FGHAZ的蠕变变形影响微弱,但可显著降低外壁FGHAZ的蠕变变形,扭矩虽能一定程度抑制管道外壁的蠕变变形,但会严重加剧管道内壁(尤其FGHAZ)的蠕变变形。在30 MPa×WtWt为主管的抗弯截面模量)的弯矩作用下,三通主管支管侧和无支管侧外壁FGHAZ等效蠕变相比无结构应力时降低了40.0%和78.3%,在30 MPa×WnWn为主管的抗扭截面模量)的扭矩作用下,三通主管支管侧和无支管侧内壁FGHAZ等效蠕变应变相比无结构应力时增加了93.9%和110.5%。
    结论 在P92钢三通焊接接头的寿命评估中应考虑结构附加应力的影响。

     

    Abstract: Objective Influence of additional structural stress caused by structural restraint of pipe boiler system on creep behavior of tee welded joints were investigated. Methods Creep evolution process of tee welded joints of P92 steel was simulated by finite element method. Results The results show that axial tensile/compressive structural stress significantly increases creep deformation of fine grain heat affected zone (FGHAZ) of the pipe, and effect on outer wall of the pipe is significantly greater than that on the inner wall. Due to the support of branch pipe, bending moment has little effect on creep deformation of FGHAZ on the inner wall of tee welded joints, but it can significantly reduce creep deformation of FGHAZ on the outer wall. Torque can reduce creep deformation of the outer wall of the pipe to a certain extent, but it will seriously aggravate creep deformation of the inner wall of the pipe, especially FGHAZ. Under the action of 30 MPa×Wt (Wt is bending section modulus of main pipe) bending moment, equivalent creep of FGHAZ on the outer wall of main pipe on the branch pipe side and the non-branch pipe side are decreased by 40.0% and 78.3%, respectively, compared with that without structural stress. Under the action of 30 MPa×Wn (Wn is torsional section modulus of main pipe) torque, equivalent creep strain of FGHAZ on the inner wall of main pipe on the branch pipe side and the non-branch pipe side are increased by 93.9% and 110.5%, respectively, compared with that without structural stress. Conclusion In the life assessment of tee welded joints of P92 steel, influence of structural additional stress should be taken into account.

     

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