高强钢激光−电弧复合焊接工艺参数优化及接头性能

Optimization of process parameters and joint properties for laser-arc hybrid welding of high-strength steel

  • 摘要:
    目的 旨在解决中厚板高强钢激光−电弧复合焊的焊接质量与力学性能不稳定的难题。
    方法 采用激光−电弧复合焊工艺,系统研究了工艺参数对Q690D高强钢单V形坡口焊接接头的焊缝成形、显微组织及力学性能的影响规律。
    结果 结果表明,当打底焊激光功率为15 kW、焊接电流120~250 A、焊接速度1.0 m/min时,可实现间隙1.0 mm、钝边10 mm的坡口完全熔透。焊接电流对接头塑韧性影响显著,电流过低(120 A)时冷却速度过快,焊缝区形成大量马氏体,接头冲击韧性降低,弯曲性能不达标;而电流升至250 A时,焊缝区组织转变为针状铁素体+贝氏体,冲击断口以韧窝为主,接头展现出良好的韧性与塑性。
    结论 打底焊采用激光功率15 kW、焊接电流250 A、焊接速度1.0 m/min;填充盖面焊采用激光功率2 kW、焊接电流280 A、焊接速度0.5 m/min的工艺参数下,所得焊接接头强度、塑性和韧性均满足标准。

     

    Abstract: Objective The aim was to address the instability of welding quality and mechanical properties in laser-arc hybrid welding of medium-thick high-strength steel plates. Methods The effects of process parameters on the weld profile, microstructure, and mechanical properties of Q690D high-strength steel single-V groove joints were systematically investigated using the laser-arc hybrid welding process. Results Complete groove penetration (1.0 mm gap, 10 mm root face) was achieved during the root pass with a laser power of 15 kW, a welding current of 120–250 A, and a welding speed of 1.0 m/min. The welding current significantly influences joint plasticity and toughness. At a low current of 120 A, an excessively rapid cooling rate generates abundant martensite in the weld zone, which deteriorates impact toughness and causes bending performance to fail standards. Conversely, at 250 A, the weld zone microstructure transforms into acicular ferrite and bainite. The impact fracture is predominantly characterized by dimples, demonstrating excellent toughness and plasticity. Conclusion The welded joints produced with a laser power of 15 kW, a welding current of 250 A, and a welding speed of 1.0 m/min for the root pass, combined with a laser power of 2 kW, a welding current of 280 A, and a welding speed of 0.5 m/min for the filler and capping passes, exhibited strength, ductility, and toughness that satisfied the relevant standards.

     

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