高钢级管道环焊缝焊接质量问题及裂纹形成原因分析

Analysis on welding quality problems and causes of crack formation of girth welds in high grade steel pipeline

  • 摘要: 对12道存在裂纹缺陷的高钢级管道环焊缝进行了理化检测和缺陷分析,研究了环焊缝存在的焊接质量问题及其主导的裂纹形成机理。结果表明,环焊缝仰焊区域是裂纹萌生的高发区域,文中其占比高达83.33%:环焊缝的抗拉强度、维氏硬度均符合标准要求,但部分环焊缝的焊缝金属夏比冲击吸收能量低于标准要求,不合格试样数占比约19.44%,焊接道层数较少是造成其冲击吸收能量不合格的重要原因;主导环焊缝开裂的焊接质量问题主要包括根焊内表面缺陷、坡口及根部未熔合、根焊硫元素偏析,填充焊坡口铜污染等4类,焊接道层数不足、焊缝错边量超标与上述缺陷叠加促进了裂纹形成。

     

    Abstract: Physical and chemical inspection and defect analysis were carried out on twelve girth welds with cracks of high grade steel pipeline. and the forming mechanism of cracks caused by welding quality problems were studied. The reuts showed that the overhead welding area ol girth welds was the high occurrence area of crack initiation, which accounted for 83.33%6 in this paper. The tensile strength and Vickers hard ness of girth welds met the standard requirements. However, the Charpy impact energy of some girth welds was lower than the standard require ments, and the number of unqualified samples acounted for about 19.449 of the total samples. The main reason for unqualified impact tough ness was the insulficient number of welding layers and pases. The main welding quality problems leading to girth weld cracking included fou categories, such as inner surace defects of root welding, groove and root incomplete fusion, sulfur segregation in root welding and copper pollu tion in filling welding groove. The insuficient number of welding layers and passes, the excessive amount of weld misalignment and the super position of the above defects promoted the formation of cracks.

     

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