Q345E热丝TIG焊接头微观组织与力学性能研究

Microstructures and mechanical properties of Q345E jointwelded by hot wire TIG welding

  • 摘要: 采用传统TIG焊接工艺和热丝TIG焊接工艺对12 mm厚Q345E钢板进行了焊接,并对焊接接头进行了金相组织分析和拉伸、硬度、-40℃冲击等力学性能测试。组织分析结果表明,两种工艺焊接接头组织类型和晶粒大小基本一致;焊缝组织以铁素体和珠光体为主,表层焊缝中有少量无碳贝氏体和粒状贝氏体;热影响区组织为铁素体和珠光体,粗晶区中有少量粒状贝氏体。力学性能测试结果表明,两种工艺焊接接头拉伸试验断裂位置均位于母材,抗拉强度为530~545 MPa;硬度分布趋势基本一致,盖面焊焊缝中心处硬度最高,硬度值为221 HV10,低于350 HV10;焊接接头冲击吸收能量均大于34 J,断口形貌为韧窝型塑性断口;强度、硬度、冲击韧性等力学性能均满足要求。在相同电弧功率条件下,热丝TIG焊接头微观组织和力学性能与传统TIG焊接头无明显差距,热丝TIG焊接效率是传统TIG焊接效率的1.6~2倍以上。

     

    Abstract: 12 mm thick Q345 E steel plate was welded by traditional TIG welding process and hot wire TIG welding process,respectively.Metallographic analysis and mechanical properties testing such as tensile test,hardness test and impact test at-40 ℃ had been conducted.The results showed that the microstructures and grain sizes of both welded joints were basically the same. The microstructures of weld are composed of ferrite and pearlite,and a small amount of carbon-free bainite and granular bainite are found in the upper weld. The microstructures of the heat affected zone are consisted of ferrite and pearlite and there are a few granular bainite in the coarse grained zone. The results of mechanical properties testing showed that the welded joints of both welding processes fracture at the base metal,and the tensile strength is between 530 MPa and 545 MPa. The hardness distribution of the welded joints is similar,the center of the cosmetic weld has the highest hardness with a value of 221 HV10 which is lower than 350 HV10. All of the impact energy values of the welded joint are higher than 34 J,and the fracture morphology is dimple plastic fracture. All the mechanical properties of strength,hardness and impact toughness of the welded joints meet the demands. There were no obvious difference between the microstructures and mechanical properties of the hot wire TIG welded joint and the traditional TIG welded joint at the same arc power,and the welding efficiency of hot wire TIG is 1. 6 ~ 2 times of that of traditional TIG welding.

     

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