激光焊离焦量对底部驼峰的影响

Influence of focal position on bottom hump in laser welding

  • 摘要: 针对激光焊接过程中容易存在底部驼峰缺陷的问题,文中设计了以离焦量为单一变量的多组SUS 304不锈钢钢板的焊接试验,结合现象、检测信号、机理,对底部驼峰缺陷产生的原因进行深入研究,探明其与能量集中吸收区域的关系,并试图找到抑制底部驼峰的合理工艺参数。结果表明,底部驼峰的产生与小孔内能量集中吸收区域有关,而随着焦点位置下降,能量集中吸收区域呈现先下移后上移的变化规律,底部驼峰趋势先减弱后增强,故合理选取离焦量可有效抑制底部驼峰的产生;另外,在底部驼峰趋势突变现象的研究中,发现激光深熔焊接过程中普遍存在着能量集中吸收区域下移的规律,这为后续激光焊接状态实时监控提供了依据。

     

    Abstract: Aiming at the easy existence of bottom hump defect during laser deep-fusion welding,this paper designed a series of welding experiment of SUS 304 stainless steel plates with a single variable. Combining the welding phenomenon,detection signal and mechanism,the cause of the bottom hump defect was studied deeply to explore the relationship between the defect and the concentrated energy absorption region,and find the reasonable process parameters for restraining the defect. The result shows that the generation of the bottom hump is related to the concentrated energy absorption area in the keyhole. As the focus position descended,the concentrated energy absorption area showed a change rule of first moving down and then up,and the trend of the bottom hump defect weakened first and then increased. Therefore,a reasonable focus position can effectively restrain the generation of the bottom hump defect. In addition,the study of mutation trend of the bottom hump showed that there is a general rule that the concentrated energy absorption area moves down during the process of laser deep fusion welding,which provides a basis for the real-time monitoring of the laser welding state.

     

/

返回文章
返回