中厚钢板万瓦级光纤激光焊接技术研究现状

Research status of 10 kW level fiber laser welding technique of medium steel plate

  • 摘要: 文中从万瓦级光纤激光深熔焊接熔池行为及羽辉特性、焊接缺欠的抑制、焊接工艺的开发及工程应用等方面,对相关技术的国内外研究现状、发展趋势及存在的问题进行了比较系统地阐述和分析。其中,对于中厚钢板的激光焊接,在功率达到万瓦以上时,如何保证焊缝质量是目前万瓦级激光焊接技术能否获得应用的关键问题之一,而羽辉的存在是影响万瓦级激光焊接稳定性的一个主要因素,利用侧吹法、局部负压法和真空法可以在很大程度上降低羽辉对激光能量的影响;此外,焊缝塌陷和底部驼峰的产生也是阻碍万瓦级激光焊接技术应用的主要技术难题,通过改变焊接姿态、采用电磁支撑系统、底部气压法或焊缝背面强制成形的方法有助于获得良好的焊缝成形。

     

    Abstract: In this paper,the research status,development trend and existing problems of the related technologies at home and abroad were systematically expounded and analyzed from aspects of the molten pool behavior,plume characteristics,the suppression of welding defects,the development and engineering application of the welding process. For laser welding of medium steel plate,how to ensure the weld quality was one of the key problems whether the laser welding could get application when using 10 kW level fiber laser. And the existence of the plume was a major factor affecting the stability of laser welding. The influence of plume on laser energy could be reduced by the method of side blowing,topical negative pressure and vacuum method. In addition,weld collapse and bottom hump were also the main technical problems hindering the application of 10 kW level laser welding technique. Better weld formation could be achieved by changing the welding attitude,adopting electromagnetic support system,bottom pressure method or forced formation on the back of the weld.

     

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