5083铝合金/E36钢熔钎焊接头组织及力学性能

Microstructure and mechanical properties of 5083 aluminum alloy/E36 steel fusion-brazed joint

  • 摘要: 文中采用Zn-Al22药芯焊丝实现了4 mm厚5083铝合金与E36钢异种材料的TIG熔钎焊。重点研究了焊接电流对铝/钢熔钎焊接头成形、界面金属间化合物以及抗拉强度的影响。结果表明,熔钎焊接头钢侧界面生成了η-Fe2Al5Znx金属间化合物层,其中还分布有少量δ-FeZn10相;随着焊接电流逐渐增大,焊缝金属在E36钢表面的润湿铺展逐渐提升,熔宽逐渐增大,η-Fe2Al5Znx金属间化合物层增厚,δ-FeZn10相也随之增多;当焊接电流超过120 A时,界面层生成Fe-Zn金属间化合物层;较薄的η-Fe2Al5Znx金属间化合物层和分布在η-Fe2Al5Znx层中的δ-FeZn10有助于提高接头抗拉强度;铝/钢熔钎焊接头均断裂于钢侧界面,当焊接电流为110 A时,接头抗拉强度达到最大值120 MPa。

     

    Abstract: Fusion-brazed joint between 4 mm thick 5083 aluminum alloy and E36 steel was obtained by GTAW with Zn-Al22 flux-cored filler wire. The influence of welding current on formation of joint,intermetallic compounds and tensile strength of the joint was investigated.η-Fe2Al5Znx intermetallic compound layer with small amount of scattered δ-FeZn10 formed at the steel/weld interface. While increasing the welding current,the weld width grew larger,the spreading and wetting of molten metals on the surface of E36 steel was promoted,and the thickness of η-Fe2Al5Znx intermetallic compound layer and the amount of δ-FeZn10 also increased. When the welding current was above 120A,Fe-Zn intermetallic compound layer formed in the interface. The thin η-Fe2Al5Znx intermetallic compound layer and the scattered δ-FeZn10 within η-Fe2Al5Znx is beneficial for improving the tensile strength of the joint. All aluminum alloy/steel fusion-brazed joints fractured through the steel/weld interface,and the tensile strength of the joint reached the peak value of 120 MPa when the welding current was 110 A.

     

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