两种常见焊接接头的机器人焊接工艺

Robot welding technology of two common welded joints

  • 摘要: 采用弧焊机器人进行了8 mm厚板对接平位焊、6 mm厚板T形接头平角焊试验,重点分析了坡口根部间隙、焊枪角度、电弧电压、焊接电流和焊接速度对板对接打底层焊缝成形、背面焊缝宽度和余高的影响,以及焊接速度、电弧电压和焊接电流对T形接头焊缝成形、焊脚尺寸和凸度的影响。通过试验优化了焊接工艺参数,获得了正反面成形美观、熔合良好、焊缝宽窄和高低均匀的对接接头;试验测得对接接头背面焊缝宽度为4.04 mm,背面焊缝余高为0.17 mm,正面焊缝宽度为14.20 mm,正面焊缝余高为1.22 mm。采用优化后的焊接工艺参数对T形接头进行了焊接试验,角焊缝两焊趾区域熔合良好、焊缝平齐、焊缝表面微下凹,试验测得焊脚尺寸为6.8 mm。

     

    Abstract: Welding experiments of 8 mm thick plate horizontal butt joint and 6 mm thick plate flat angle T-joint were carried out by OTC arc welding robot. Influences of groove root gap,welding gun angle,arc voltage,welding current and welding speed on formation of butt weld in the root pass,width and reinforcement of back weld,as well as influences of welding speed,arc voltage and welding current on formation of weld,foot size and convexity of T-joint were emphatically analyzed. The welding parameters were optimized through experiments,and butt joints with well formation of both sides,good fusion,uniformly weld width and weld reinforcement were obtained. According to the test,the width of backside weld was 4. 04 mm and the reinforcement of backside weld height was 0. 17 mm. The width of front weld was 14. 20 mm,and the reinforcement of front weld was 1. 22 mm. T-joints were welded with the optimized welding parameters. The fillet welds were well fused in the area of both toes. The welds were even and slightly concave on the surface. The foot size measured by the test was 6. 8 mm.

     

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