分时压电振动对铝合金电阻点焊强度的影响

Effect of time-selective piezoelectric vibration on resistance spot welding strength of aluminum alloy

  • 摘要: 将压电致动器串联到点焊电极,基于触发控制系统实现在点焊过程中不同阶段对焊点施加脉冲振动,对6061铝合金进行电阻点焊试验,通过力学拉伸分析和金相观察研究了分时压电振动对点焊接头的力学性能和接头微观熔核尺寸的影响。结果表明,在全程压力复合控制和凝固阶段的压力复合控制阶段中,接头抗剪力偏低,接头内部出现了大量的裂纹缺陷;在通电焊接阶段压力复合控制中,接头抗剪力增大,熔核尺寸明显增大,内部缺陷较少。在焊接阶段120 ms压力复合控制时,接头的抗剪力达到最大2.11 kN。焊接阶段后60 ms压力复合控制较焊接阶段前60 ms压力复合控制,熔核尺寸有所增大,内部缺陷有所减少。

     

    Abstract: The piezoelectric actuator was connected in series to the spot welding electrode. Based on the trigger control system,pulse vibration was applied to the welding spot at different stages during the spot welding process. Resistance spot welding test was conducted on the 6061 aluminum alloy through mechanical tensile and metallographic observation,by which the influence of time-selective piezoelectric vibration on mechanical properties and nugget size of spot welded joints was analyzed and researched. The results showed that in the full-stage pressure hybrid control and solidification-phase pressure hybrid control,the shear strength of the joint was reduced,and a large number of crack defects appeared in the joint. When applying pressure hybrid control in the current welding stage,shear strength of the joint increased,the size of the nugget increased significantly,and there were much fewer internal defects. During the 120 ms pressure hybrid control in the welding stage,shear resistance of the joint reached a maximum of 2. 11 kN. The pressure hybrid control at 60 ms after welding stage was compared with that at 60 ms before welding stage,nugget size increased and internal defects decreased.

     

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