空调换热器弯头自动钎焊炉便捷测温装置的开发和应用

Development and application of convenient temperature measuring device for elbow automatic brazing furnace of air conditioning heat exchanger

  • 摘要: 为了解决空调换热器隧道式钎焊炉中火焰温度场的测温方法和测温装置空缺的问题,以某空调制造企业的换热器焊接线作为应用对象,设计开发了基于热电偶测温的装置。探究了隧道式钎焊炉中火焰温度场的具体形态,运用装置对该生产线工件生产时的火焰温度场进行测温,构建了温度场数学模型,模型充分展示了工件上的焊环熔化时刻的温度场。根据温度场模型建立隧道式钎焊炉的工艺参数调控机制,用于判断工件加工时的温度场分布,为工艺参数调整方向提供科学依据。测温装置的开发填补了空调换热器自动火焰钎焊测温方式的空缺,据此建立的温度场数学模型较为符合实际情况,同时数学模型对工艺参数的调控具有一定的指导作用,有利于工艺标准化和复制推广。

     

    Abstract: In order to solve the problem of temperature measurement method of flame temperature field and the lack of temperature measurement device in the tunnel type brazing furnace of air conditioning heat exchanger, a temperature measurement device based on thermocouple was designed and developed with the heat exchanger welding line of an air conditioning manufacturing enterprise as the application object. The specific form of flame temperature field in the tunnel brazing furnace was explored, which was used to measure the flame temperature field during the production of the production line. A mathematical model of the temperature field was constructed which fully showed the temperature field at the melting time of the welding ring on the workpiece. According to the temperature field model, the control mechanism of the technological parameters of the tunnel type brazing furnace was established to judge the distribution of the temperature field during the processing of the workpiece, which provided a scientific basis for the adjustment direction of technological parameters. The development of the temperature measurement device filled the vacancy of the automatic flame brazing temperature measurement mode of the air conditioning heat exchanger.The temperature field mathematical model established on this basis was more in line with the actual situation. At the same time, the mathematical model had a certain guiding role in the regulation of process parameters, which was conducive to process standardization and replication promotion.

     

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