激光焊接KMN钢的工艺参数及组织和性能

Process parameters,microstructures and mechanical properties of KMN steel by laser welding

  • 摘要: 通过设计KMN钢板激光自熔焊的正交试验,研究了焊接工艺参数对焊缝的影响。结果表明,在选定的焊接工艺参数范围内,光斑直径对焊缝熔透程度和表面质量有显著影响。经正交试验初步选定激光焊接工艺参数为:光斑直径0.8 mm,焊接速度24 mm/s,激光功率4.2 kW。选出能量密度不同的2组参数,考察焊缝宏观形貌、显微组织和维氏硬度随焊接工艺参数的变化。发现在能量密度较高时,焊缝的熔深、熔宽较大,马氏体板条更粗,对应区域的硬度也略低。由于单板自熔焊与对接自熔焊存在一定差异,故需对优化参数进行适当调整。利用调整后的参数进行激光对接焊,将得到的接头与TIG焊接接头的力学性能进行比较,发现激光焊接头强度和塑性均高于TIG焊,而冲击韧性略低。

     

    Abstract: The effect of different welding parameters on the weld of KMN steel plate were studied through the orthogonal test of autogenous laser welding. The results showed that the laser spot diameter had the dominant effect on the weld penetration degree and the weld surface quality in the selected parameter range. The preliminary optimized welding parameters through orthogonal test were spot diameter of 0. 8 mm,welding speed of 24 mm/s and laser power of 4. 2 kW. Two sets of welding parameters with different energy density were selected to investigate the change of macroscopic morphology,microstructure and microhardness with welding parameters. It was found that the higher laser energy density gave rise to the deeper and wider weld,the coarser lath martensite and the lower hardness in the corresponding regions. Due to the differences between single-plate autogenous laser welding and butt autogenous laser welding,the practical welding parameters for butt-weld should be obtained by an appropriate adjustment. Laser butt welding was carried out with the adjusted welding parameters,and the mechanical properties between the obtained joint and TIG welded joint were compared. It was found that the laser welded joint had a higher tensile strength and elongation,but a lower impact toughness.

     

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