浅析FCAW在锅炉制造中的应用

Elementary analysis of FCAW application in boiler manufacturing

  • 摘要: 根据药芯焊丝熔化极气体保护焊的特点,结合国内相关标准和锅炉制造行业的发展现状,针对锅炉制造中大管接头、耳板、集箱小管接头等结构,通过模拟件焊接试验,分别分析和探讨了各种常用结构采用药芯焊丝气体保护焊的可行性。结果表明,大管接头、耳板结构采用药芯焊丝熔化极气体保护焊可保证焊缝质量和性能,小管接头结构采用药芯焊丝熔化极气体保护焊手工操作易产生夹渣、未熔合、未焊透等缺陷。锅炉制造中重要承压部件采用药芯焊丝熔化极气体保护焊方法时,焊接接头应进行体积型无损检测,以保证产品焊接接头内部无缺陷。

     

    Abstract: According to characteristics of gas shielded flux-cored arc welding, combined with the relevant standards of China and the development status of boiler manufacturing industry, the feasibility of adopting gas shielded flux-cored arc welding were analyzed and discussed for various common structures of boiler, such as large pipe joint, ear plate and container’s small pipe joint, through the welding test of simulated parts. The results showed that welding quality and performance could be guaranteed by gas shielded flux-cored arc welding for large pipe joint and ear plate structure. However, the defects such as slag inclusion, incomplete fusion and incomplete penetration were easy to produce by manual operation of gas shielded flux-cored arc welding for small pipe joint structure. When gas shielded flux-cored arc welding was adopted for important parts in boiler manufacturing, the volume type nondestructive testing should be carried out for the welded joints to ensure that there were no defects in welded joints of products.

     

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