核电半速汽轮发电机中性点母线装置装焊工艺

Assembling, welding and brazing procedure summary for neutral bus device of nuclear power half speed turbogenerator

  • 摘要: 为了实现核电半速汽轮发电机中性点母线装置制造,研究了其装配、熔焊及钎焊工艺。利用熔化极气体保护焊方法,通过选用φ1.6 mm的AWS A5.7 ERCu焊丝、CJ301焊剂,组分为40% Ar+60% He作为保护气体,预热温度不低于400℃,以及在焊缝背面布置石墨衬垫等技术手段,成功完成了材料为紫铜的中性点母线外罩焊接制造,实现了单面焊双面成形。通过选用不同的钎料、钎剂,设计合理的辅助工具,利用火焰钎焊技术实现了铜管与不锈钢管、铜管与中性点母线外罩的可靠钎焊连接。产品质量满足设计要求。

     

    Abstract: In order to realize the manufacture for neutral bus device of nuclear power half speed turbogenerator,investigation of assembling,welding and brazing technics for neutral bus device was carried out.By utilizing technical means such as using φ1.6 mm ERCu(AWS A5.7)welding wire,CJ301 welding flux and 40% Ar+60% He protecting gas,setting the preheating temperature no lower than 600 ℃,and laying graphite backing on the back side of weld seams,completed the gas metal arc welding of the neutral bus device cover which is made of copper successfully,realized one-side welding with back formation.By using different filler metals and different brazing flux,designing reasonable assistant tools,using flame brazing technology,obtained reliable brazing joints for copper tube and stainless steel tube,copper tube and ueutral bus device cover.The quality of manufactured neutral bus device is up to the design requirement.

     

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