冷轧工作辊堆焊修复气保护药芯焊丝的研制

Development of gas-shielded flux-cored wire for hardfacing of cold working-roll

  • 摘要: 针对用于堆焊修复冷轧工作辊的气保护药芯焊丝进行了研究。试验结果表明,该试验焊丝熔敷金属的C含量为0.69%时,堆焊层硬度达到最高;熔敷金属中Cr,Mo,W,V四种元素的总量在6%~10%且(Cr+V)/(Mo+W)=1~1.4时,堆焊层抗摩擦磨损性能较优;焊丝(RE+Ti)的添加量在2%时,冶金变质作用最强,晶粒细化效果明显,韧性较优。研制的焊丝堆焊工艺性能优良,经580℃回火时,析出强化作用与基体的弱化达到平衡,堆敷金属硬度达到最高,满足冷轧辊现场修复工况和使用要求。

     

    Abstract: The gas-shielded flux-cored wire for hardfacing of cold working-roll was studied. The experimental results showed that the hardness of the hardfacing layer was the highest when the C content of the deposited metal was 0. 69%. The total amount of Cr, Mo, W and V in the deposited metal was 6% ~ 10% and(Cr + V)/(Mo + W) = 1 ~ 1. 4, friction and wear-resistance of the hardfacing layer was better. When the addition of(RE + Ti) was 2%, metallurgical metamorphism was the best, the grain size was greatly reduced, and toughness was better. The developed wire had excellent welding technology. After 580 ℃ heat treatment, it were balanced between precipitation strengthening and matrix softening, and the hardness of the hardfacing metal reached the maximum, which satisfied the site repairing and operation requirement of coldroll.

     

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