X70管线钢厚板多层多道焊残余应力数值分析

Numerical simulation of multi-pass and multi-layer welding residual stress of X70 steel thick plate

  • 摘要: 基于逐层激活建模方式实现对多层多道焊接过程中焊缝金属填充的模拟,分别以半椭球体电弧热源模型和均匀柱体分布的熔滴热源模型为热源模型,建立了不等厚X70管线钢板多层多道焊接有限元计算模型,数值计算并分析了焊接过程中温度场和应力场演变、焊后残余应力状态。结果表明,经过多次焊接热循环后先形成的焊缝的应力状态与母材中焊接热影响区的应力状态接近;接头焊根处的残余应力要比盖面焊趾处的残余应力高,根焊两侧焊根的残余应力大小未受两侧板厚的差异影响,数值均达到468 MPa,焊缝焊趾与焊根处残余应力均低于母材屈服强度。计算结果与试验结果吻合良好,证明了模型的可靠性和准确性。

     

    Abstract: The filling process of weld metal in multi-pass and multi-layer welding was simulated by being activated layer-by-layer,and the finite element model of multi-pass and multi-layer welding for thick X70 steel plates with different thickness by using semiellipsoid heat source model and uniform cylinder heat source model to describe the arc and metal droplet heat sources,respectively.The evolutions of welding temperature field and stress field and the state of welding residual stress were simulated and analyzed.The results indicate that,the residual stress in weld after multi welding heat cycles has the similar state with that in HAZ.The residual stress at the weld root is higher than that at the weld toe of cosmetic bead.The difference of thickness between thick plates has few influences on the residual stress at the weld root of root welding,which reaches up to 468 MPa,and the residual stresses at weld root and weld toe are lower that the yield strength of the base metals.The simulated results is in good agreement with the experimental results,which indicates that the founded model has high reliability and accuracy.

     

/

返回文章
返回