电弧熔丝增材制造综述:物理过程、研究现状、应用情况及发展趋势

A review of wire arc additive manufacturing from aspects of physical process,research status,application situation and development trend

  • 摘要: 介绍了电弧熔丝增材制造(Wire arc additive manufacturing,WAAM)的工艺特点、系统组成和增材制造中发生的物理过程。重点从电弧增材装备系统研发、过程检测与控制、微观组织性能和缺陷、成形工艺与参数分析等四个方面论述了WAAM研究现状。当前研究热点是考察形成件微观组织和力学性能,分析成形件中的残余应力、变形、孔隙、开裂和分层等缺陷问题。另一个研究热点是针对不同的材料体系和不同的焊接工艺,考察影响成形件精度和表面形貌的关键因素。论文对于WAAM国内外的应用情况也作了简要介绍。综述发现,WAAM基础研究较为薄弱,特别是传热传质机理十分缺乏,亟需准确系统的理论和模拟研究促进该技术的发展,为WAAM提供精细化指导。

     

    Abstract: Process characteristics, system composition of the wire arc additive manufacturing(WAAM), as well as physical processes that occurred in WAAM were introduced. The research status of WAAM was mainly discussed from four aspects, the development of additive equipment system, process inspection and control, microstructure performance and defects and forming process factors. Current research hotspot was to investigate on the microstructure and mechanical properties of the formed parts, and analyze defects such as residual stress, deformation, porosity, cracking and delamination. Another research hotspot was to investigate on key factors affecting the precision and surface morphology for different material systems and different welding process. The application of WAAM at home and abroad was also briefly introduced in the paper. It was founded in the review that the basic research of WAAM was relatively weak, especially that the heat and mass transfer mechanism was very lacking. It was urgent to promote the development of this technology by accurate and systematic theoretical and simulation research,which might provide refined guidance for WAAM.

     

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