煤机用铸钢与中板耐磨钢的气体保护焊工艺与接头组织性能

Welding process, microstructure and mechanical properties of welded joints of scraper conveyors central groove in super heavy coal mining machinery

  • 摘要: 对超重型煤矿机械刮板输送机中部槽结构的ZG30MnSi铸钢与中板JFE-EH400耐磨钢进行了MAG焊接试验,并采用OM,SEM,EDS和显微硬度试验研究了母材及焊缝微观组织形貌、缺陷特征、夹杂物成分和显微硬度分布。结果表明,铸钢ZG30MnSi的显微组织为回火索氏体,耐磨钢JFE-EH400则呈现以铁素体+珠光体组织为基析出强化层交替叠加分布的组织形貌特征,而焊缝显微组织为针状铁素体+多边形铁素体+少量珠光体,形貌呈现相互交错咬合特征。焊接接头显微硬度值分布特征为焊接热影响区(HAZ)>母材金属>焊缝金属,高硬度点分布在焊缝金属重合区附近的热影响区,硬度值高达329 HV10和334 HV10。对于重型刮板输送机中部槽结构,其大壁厚中板JFE-EH400与槽帮ZG30MnSi异种钢的打底焊焊接质量是关键,焊接过程常因杂质物、铁锈等的带入而使焊缝区产生裂纹和气孔缺陷。施焊前对待焊破口和槽帮面附着的杂质物、铁锈等的清除和焊接工艺参数及规范的严格执行是规避和解决焊接缺陷产生的主要措施之一。

     

    Abstract: The metal active-gas welding(MAG) experiment for welded joint of wear-resistant steel JFE-EH400 and cast steel ZG30 MnSi of scraper conveyors central groove in this study was carried out in super heavy coal mining machinery. The microstructure, defect characteristics,inclusion composition and microhardness distribution of base metal and welded joints were investigated by OM, SEM, EDS element mapping and microhardness test. The results indicatd that the microstructure of cast steel ZG30 MnSi was composed of tempered sorbite. And the microstructure morphology characteristics of wear-resistant steel JFE-EH400 presented alternate superposition distribution of ferrite + pearlite and precipitation strengthening layer. And the welded joint of JFE-EH400 and ZG30 MnSi was composed of acicular ferrite(AF), polygonal ferrite(PF) and a small amount of pearlite, the microstructure morphology of welded joint presented interlocking features on acicular ferrite phase.The relationship between the microhardness value of the welded joint was heat affected zone(HAZ)> base metal > weld metal, and the high hardness points appeared in the HAZ near the overlap zone of the weld metal, the hardness values were as high as 329 HV 10 and 334 HV 10.For the welding production of the scraper conveyors central groove of the super heavy coal mining machinery, the bottom welding quality of the large-thickness medium plate JFE-EH400 and the ZG30 MnSi dissimilar steel was the key. The welding process often produced cracks and pore defects due to the falling molten pool of impurities and rusts. Before welding, the removal of impurities, rust, etc. from the cast steel and groove surface and the strict implementation of welding process parameters and specifications were one of the main measures to avoid and solve welding defects.

     

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