C含量对2.25Cr-1Mo-0.25V埋弧焊焊缝金属性能的影响

Effect of carbon content on mechanical properties of 2.25Cr-1Mo-0.25V weld metalby SAW

  • 摘要: 系统研究了C对2.25Cr-1Mo-0.25V埋弧焊焊缝金属常规力学性能及高温持久性能的影响,揭示了碳化物对高温持久性能的关键作用。盘圆的热处理脱碳过程能够使焊丝及熔敷金属的C含量降低约20%,而其他合金元素未发生改变。C含量降低,2.25Cr-1Mo-0.25V埋弧焊焊缝金属表现出强度降低,塑韧性提高、回火脆化倾向减小的特点。在540 ℃试验温度和210 MPa持久应力下,低C焊缝金属的高温持久断裂时间仅为587 h,比正常焊缝的939 h缩短了30%,不能满足≥900 h的技术要求。低C焊缝中碳化物的析出密度、尺寸均显著低于正常焊缝。碳化物作为高温持久试验过程中阻止晶界滑移和位错迁移的钉扎物,是保证焊缝的高温持久性能的关键。在2.25Cr-1Mo-0.25V埋弧焊焊材进行设计以及产品检验过程中,需重点监控焊丝及熔敷金属C含量,避免出现C含量过低。

     

    Abstract: Effect of C on the conventional mechanical properties and high temperature rupture life of 2.25 CR-1 MO-0.25 V weld metal by submerged arc welding(SAW) was systematically studied, and the key role of carbide on high temperature rupture life was revealed. The heat treatment decarburization process of wire rods could reduce the C content of the welding wire and deposited metal by about 20%, while other alloy elements remained unchanged. With the decrease of C content, 2.25Cr-1Mo-0.25V weld metal by SAW showed characteristics of reduced strength, increased plastic toughness and reduced tendency of tempering embrittlement. Under the test temperature of 540 ℃ and the lasting stress of 210 MPa, the high temperature rupture time of low C weld metal was only 587 h, which was 30% shorter than 939 h of normal weld metal, which could not meet the technical requirements of ≥900 h. The precipitation density and size of carbide in low C welds were significantly lower than that of normal welds. The carbides played a key role of pinning effect to prevent migration of grain boundary sliding and dislocation, which could improve the high temperature rupture life of welds. During the design and product inspection of 2.25Cr-1Mo-0.25V SAW materials, it was necessary to monitor the carbon content of welding wire and weld metal to avoid low C content.

     

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