阀门球芯316L不锈钢小空间TIG焊接工艺

TIG welding process of 316L stainless steel valve core in small space

  • 摘要: 采用填丝的TIG焊接方法对不锈钢球芯流道口进行小空间全位置自动焊接。通过设计可进行小空间作业的TIG焊枪,配合送丝机气保托罩紫铜散热夹与小车行走装置,搭建自动化焊接平台。在阀门球芯的小空间内多重氩气保护下,开展不锈钢球芯流道口V形焊缝的焊接。焊前清理焊缝及周围区域的杂质油污,焊接时使用高纯氩进行严格的惰性气氛保护,获得各项性能均符合技术要求的焊缝。焊后对焊缝区域进行微观组织和力学性能的测试评定,分析缺陷的产生及原因,并改善焊接工艺参数。测试焊缝、热影响区附近及母材位置的硬度,绘制相应的工艺曲线,获得最佳的工艺参数组合。

     

    Abstract: TIG welding with filler wire was used in all position automatic welding of channel of stainless steel valve ball core in small space.An automatic welding platform was built by designing a TIG welding gun for small space operation and installing with wire feeder air protection cover red copper heat cooler and trolley walking device. Under the protection of multiple argon in small space of valve ball core, the weld of stainless steel valve ball core in V-shaped welding position was carried out. Cleaning up impurities and oil stains of the weld and its surrounding area before welding, using high purity argon for strict inert atmosphere protection during welding, it was to obtain weld with all performances that met technical requirements. After welding, microstructure and mechanical properties of the weld were tested and evaluated, the generation and cause of defects was analyzed, the process parameters were improved. Hardness of the weld, HAZ and the parent metal was tested and the corresponding process curve was drew to obtain the best combination of process parameters.

     

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