非承载角焊缝十字接头疲劳性能

Fatigue property of non-load-carrying fillet welds in cruciform joint

  • 摘要: 文中基于结构应力方法对非承载角焊缝接头的疲劳性能进行了数值分析与试验研究。首先根据不同焊脚尺寸的十字接头焊趾截面结构应力,发现焊脚尺寸越大,接头疲劳性能反而越低,疲劳试验也证明了这一现象。同时,试验数据与BS 7608标准中F级S-N曲线的对比说明了疲劳评估时进行应力修正的必要性。然后,分别利用含装配间隙和熔深的有限元模型计算接头结构应力,证明两者对接头的疲劳性能影响很小。文中还通过与承载角焊缝接头的对比,证明细节特征对接头疲劳性能的影响程度与接头受力状态直接相关。在定义焊缝缺欠质量等级时,应考虑接头在结构中的受力状态,制定合理的控制参数,从而降低结构的制造成本。

     

    Abstract: Based on structural stress method,fatigue property of non-load-carrying fillet welds in cruciform joint was investigated by numerical analysis and fatigue test in this paper. First,it was observed that the fatigue property of joint decreased with fillet weld size increasing according to the structural stress at weld toe section,which was also verified by fatigue test. Meanwhile,the comparison of test data and S-N curve of F class in BS 7608 standard indicated that stress modification was necessary for fatigue evaluation. Then,the structural stresses of joint were calculated by finite element models including root gap and penetration respectively,and the results indicated that the two details only affected the fatigue property of joint slightly. By comparing with load carrying fillet weld joint,it was verified that the impact on fatigue property of details was dominated by force status. When defining quality levels for imperfection of weld,an appropriate criteria should be set by considering the force status of joint to reduce the manufacturing costs of structures.

     

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