基于冶金反应的GMAW熔滴过渡形态表征

Characterization of metal transfer modes of GMAW based on metallurgical reaction

  • 摘要: 综述了涉及焊接冶金反应的GMAW熔滴过渡形态特征。结果表明,焊丝电弧中发生的主要冶金反应对作用于熔滴上的主导力产生不同的影响。焊丝冶金反应与熔滴过渡形态间的关系,取决于熔滴过渡的力学条件,当冶金反应促使F分离力增大或促使F保持力减小时,熔滴过渡形态得以改善。对于药芯焊丝,TiO2,Si-Fe,Al2O3和SiO2添加物,以及增大焊接电流、增大保护气中的Ar含量、增大药芯填充率,能改善熔滴过渡形态;对于实心焊丝,无镀铜焊丝的涂层成分,以及增大焊接电流、减小焊丝直径、增大保护气中的Ar含量、采用直流反极性,能改善熔滴过渡形态。

     

    Abstract: The characteristics of droplet transfer modes of GMAW involving welding metallurgy reactions were reviewed. The results showedthat the main metallurgical reactions in the arc had different effects on the dominant force acting on the droplet. The relationship between the metallurgical reaction of welding wire and the mode of droplet transfer depended on the mechanical conditions of droplet transfer. When the metallurgical reaction increased the Fs or decreased the Fh,the droplet transfer mode could be improved. For flux cored wire,increasing the content of TiO2,Si-Fe,Al2O3 and SiO2 additives in the flux core,increasing the welding current,increasing the Ar content in the shielding gas and increasing the filling rate of the flux core could improve the droplet transfer moge. For solid wire,the coating composition of copper-free wire,as well as increasing the welding current,reducing the wire diameter,increasing the Ar content in the shielding gas,and using direct current electrode positive could improve the droplet transfer mode.

     

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