管路钎焊接头结构与钎焊渗漏

Pipeline brazed joint structure and brazing leakage

  • 摘要: 通过设计一种新型制冷管路钎焊接头——均匀间隙钎焊接头,来解决目前钎焊接头渗漏率高的问题。均匀间隙钎焊接头由钎焊段和定位段2个部分组成,其钎缝结构呈阶梯型结构分布。钎焊过程中,钎料通过毛细作用流入均匀间隙的钎焊段起到连接作用,定位段通过控制配合间隙,以保证插管与套管的轴心线重合起到定位作用,从而防止插管歪斜而引起的钎焊质量问题。通过X射线探伤和金相分析能准确的判断钎焊接头的质量。对均匀间隙钎焊接头和现有钎焊接头进行对比试验。结果表明,前者几乎不会出现间隙不均匀现象,而后者有80%的试样出现间隙不均匀现象,且前者钎焊质量大大优于后者。均匀间隙钎焊接头是一种极好的可防止钎焊接头渗漏的钎焊接头结构。

     

    Abstract: By designing a new type of refrigeration pipe brazed joint, uniform gap brazed joint, to solve the problem of high leakage rate caused by uneven gap of brazed joint. The uniform gap brazed joint consisted of a brazing section and a positioning section, and the brazed seam structure was distributed in a stepped structure. During the brazing process, brazing filler metal flowed into the brazing section of uniform gap by capillary action to play the role of connection. The positioning section controlled the fit gap to ensure that the axis of the intubation tube and the sleeve overlap and play a positioning role, thereby preventing the quality problem of brazing caused by the skew of the insertion tube. By X-ray inspection and cross section morphology, the quality of brazed joints could be accurately judged. A comparative experiment on the uniform gap brazed joints and the existing brazed joints showed that the former had almost no gap unevenness, while 80 \% of the samples in the latter had uneven gaps, and the brazing quality of the former was greatly superior than that of the latter. Uniform gap brazed joint was an effective brazed joint structure that could prevent the leaking of brazed joint.

     

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