超声C扫描表征钎焊质量的方法

Ultrasonic C-scan method for characterizing brazing quality

  • 摘要: 为实现钎焊接头质量的整体评价,保证成品焊接工件的连接质量及对钎焊工艺的验证,同时避免传统物理测试方法会造成破坏性的弊端,文中设计利用水浸超声检测方法,对C扫描图像分析,实现无损、高效及自动化的评价钎焊接头的质量。通过选择探头、调节水距、设定扫查方式,并使用对应的比对试块调节扫查灵敏度,确定试验参数。结果表明,超声C扫描结果可实现直观表征钎焊层质量的效果,对不同回波高度的区域进行金相及能谱分析,验证了相对应的钎焊层状态。同时,对平面工件、管状工件及多层的钎焊工件,均可高效、直观、全面地反映出钎焊接头的接合状态及内部缺陷位置。利用软件的面积统计功能,依照公式计算钎着率,实现了无损、量化的评价钎焊质量。

     

    Abstract: To realize the overall evaluation of brazed joint quality, ensure the connection quality of finished brazed workpieces and verify the brazing process, and avoid the destructive disadvantages of traditional physical testing methods, the water immersion ultrasonic testing method was used to analyze the C-scan image, so as to realize the nondestructive, efficient and automatic evaluation of brazed joint quality. By selecting the probe, adjusting the water distance, setting the scanning mode, and using the corresponding reference block to adjust the scanning sensitivity, the test parameters were determined. The results showed that the ultrasonic C-scan results could directly characterize the quality of the brazed layer. The metallographic and EDS analysis of the areas with different echo heights verified the corresponding state of the brazed layer.At the same time, for planar workpieces, tubular workpieces and multilayer brazed workpieces, the joint state and internal defect position of brazed joint could be reflected efficiently, intuitively and comprehensively. Using the area statistical function of the software, the brazing rate was calculated according to the formula and the non-destructive and quantitative evaluation of brazing quality was realized.

     

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