6082-T6铝合金高焊接速度搅拌摩擦焊接头微观组织与力学性能

Microstructure and mechanical properties of 6082-T6 aluminum alloy joint by high speed friction stir welding

  • 摘要: 研究了高焊接速度2 000 mm/min下6 mm厚6082-T6铝合金搅拌摩擦焊接头的组织与力学性能。结果表明,在高焊接速度下,铝合金接头成形良好,焊核内部没有缺陷。焊核区“S”线呈现出不连续分布状态,焊核区晶粒尺寸细化至10 μm,热影响区的沉淀相粗化受到明显抑制。接头的最低硬度值明显提高至72 HV,达到焊核区硬度水平(75 HV)。拉伸测试时,接头断裂于热影响区,抗拉强度为262 MPa,达到母材的85%,优于常规参数下接头强度。研究表明,对铝合金进行高焊接速度搅拌摩擦焊,不仅可以提高接头力学性能,而且可显著提高焊接生产效率。

     

    Abstract: 6 mm thick 6082-T6 aluminum alloy plates were welded by friction stir welding at a high welding speed of 2 000 mm/min, and microstructure and mechanical properties of the joint were studied. Experimental results showed that sound FSW joints without defects in the nugget zone were achieved at a high welding speed. Discontinuous “S” line was observed in the nugget zone. Grains in the nugget zone were refined to 10 μm, and coarsening of the precipitates in the heat affected zone were significantly inhibited. The lowest hardness clearly increased to 72 HV, which reached to the similar level of the nugget zone(75 HV). In tensile test, joints fractured in the heat affected zone. Tensile strength of the joint was 262 MPa, up to 85% of the base metal, which was better than that of the joint under conventional parameters. This study showed that high welding speed friction stir welding of aluminum alloy could not only improve the mechanical properties of the joint, but also significantly improve the welding production efficiency.

     

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