空心钨极焊接关键技术问题及发展现状

Key technical problems and development status of hollow tungsten arc welding

  • 摘要: 简要介绍了大气环境和低真空环境下空心钨极电弧特性及其焊接特点,概述了空心钨极同轴激光复合焊接、同轴电子束复合焊接及同轴填丝焊接技术特征及研究现状,分析了空心钨极同轴填丝焊接“高效焊接”与“优质成形”有机融合的独特技术特征。评述了空心钨极焊接技术工程化应用面临的挑战,指出该技术的进步将在很大程度上取决于研究者在以下关键科学与技术问题上能够取得突破性成果,从电弧稳定性和焊接冶金角度出发提出空心钨极焊枪优化设计新思路;空心钨极及同轴复合热源焊接电弧稳定燃烧边界条件及调控措施;空心同轴填丝焊接焊丝稳定熔化与熔滴过渡过程的协同调控;非平衡凝固过程中焊缝相变为及显微组织演化规律。

     

    Abstract: Arc characteristics of hollow tungsten arc in the atmospheric environment and low vacuum environment and its welding characteristics were briefly introduced. Technical characteristics and research status of hollow tungsten coaxial laser hybrid welding,coaxial electron beam hybrid welding,and coaxial wire filling welding were summarized. The unique technical characteristics of the organic integration between“high-efficiency welding”and“high-quality forming”of hollow tungsten coaxial wire filling welding were analyzed. The challenges faced by the engineering application of hollow tungsten arc welding were reviewed. It was pointed out that the progress of this technology would largely depend on researchers who could make breakthrough achievements on the following key scientific and technological issues,such as putting forward a new idea for the optimization design of hollow tungsten electrode welding gun from the perspective of arc stability and welding metallurgy,stable burning boundary conditions and control measures of welding arc in hollow tungsten and coaxial hybrid heat source,the coordinated control of welding wires’ stable melting and the droplet transfer process in hollow coaxial filler wire welding,phase transformation and microstructure evolution of the weld in the non-equilibrium solidification process.

     

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