基于超声C扫描的复杂结构焊缝缺陷检测

Weld defect detection of complex structure based on ultrasonic C-scan

  • 摘要: 受工件结构影响,复杂结构电子束焊缝往往不具备射线检测条件,采用超声C扫描检测方法可有效地对其进行检测,对未焊透缺陷定位,并检测焊缝熔深,是焊缝内部质量检测的有效手段。通过超声波声场仿真模拟,优化探头参数,获得较强的焊缝区声场强度,并利用焊接试件验证超声C扫描检测工艺可靠性,检测灵敏度可达φ3 mm-9 dB缺陷当量。结果表明,超声C扫描检测技术对电子束焊缝未焊透缺陷检出率和灵敏度高,结合C扫描图像可准确检出焊缝熔深。通过破坏性试验分析比对发现,未焊透缺陷定位准确,焊缝熔深检测误差约4%,结果可靠。

     

    Abstract: Affected by the structure,the electron beam weld with complex structure didn’t have the condition of radiographic testing. However,it could be effectively detected by ultrasonic C-scan testing. The lack of penetration could be located,and the weld penetration could be measured. It was an effective method for the internal quality inspection of weld. Through the simulation of ultrasonic sound field,the probe parameters were optimized to obtain a strong sound field in the weld area. The reliability of the method was verified by ultrasonic C-scan testing of welding specimens,and the testing sensitivity could reach the defect equivalent of φ3 mm-9 d B. The results showed that the ultrasonic Cscan technology was possessed of high detection rate and high sensitivity for the lack of penetration. Combined with the ultrasonic C-scan image,the weld penetration could be detected accurately. Compared with the destructive test,the defect location are accurate,the detection error of weld penetration was about 4%,and the result was reliable.

     

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