焊后热处理对X52管线钢水下摩擦塞焊接头断裂韧性的影响

Effects of post-weld heat treatment on fracture toughness of underwater wet friction taper plug welded joints for X52 pipeline steel

  • 摘要: 采用裂纹尖端张开位移(Crack tip opening displacement,CTOD)试验方法对X52钢水下等静压摩擦圆锥塞焊接头的断裂行为进行试验研究,探讨了焊后热处理温度对接头不同位置的微观组织及断裂韧性的影响。结果表明,由于焊缝中心产生明显不均匀淬硬马氏体及少量魏氏组织,焊态下焊缝中心CTOD平均值仅为0.103 mm,明显低于母材断裂韧性。随着焊后热处理温度从500℃增加到800℃,焊缝中心区域不均匀淬硬组织转变为回火组织并趋于均匀化,这使得焊缝中心区域抗断能力获得有效提高;在800℃热处理后焊缝中心CTOD平均值可达到0.8 mm以上。但由于结合区中夹杂物的存在,经适当温度的焊后热处理后,焊缝结合区断裂韧性的提高仍非常有限,800℃热处理后结合区CTOD值最高可达到0.3 mm。接头结合区的抗断裂能力是影响水下摩擦圆锥塞焊修复技术应用的关键因素。

     

    Abstract: The fracture behavior of underwater wet friction taper plug welded joints for X52 pipeline steel was investigated with crack tip opening displacement(CTOD) test. Effects of post-weld heat treatment on fracture toughness and microstructure characteristics of welded joints were discussed. The results showed that the average CTOD value of weld center was only 0. 103 mm with significantly lower fracture toughness than that of parent metal,due to the obviously heterogeneous quenched martensite and a small amount of widmanstätten in weld center. With the tempered temperature increasing from 500 ℃ to 800 ℃,microstructure of weld center transformed into tempered martensite and become more homogeneous,which effectively improved the fracture resistance of weld center. The average CTOD value of weld center after 800 ℃ tempered temperature reached over 0. 8 mm. However,after tempered with suitable temperatures,bonding zone could only get a limited improvement in fracture toughness,because of inclusions in bonding zone. The maximum CTOD value of bonding zone was 0. 3 mm after 800 ℃ tempered temperature. The fracture resistance of bonding zone was a vital factor which affected the application of underwater wet friction taper plug welding technique.

     

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