AZ31镁合金搅拌摩擦焊接头腐蚀疲劳裂纹扩展行为

Corrosion fatigue crack propagation behavior of AZ31 magnesium alloy friction stir welded joint

  • 摘要: 文中研究了AZ31镁合金搅拌摩擦焊接头的腐蚀疲劳裂纹扩展行为。结果表明,在1% NaCl溶液(质量分数)中,AZ31镁合金接头各区域的腐蚀疲劳裂纹扩展门槛值和强度均低于在空气环境中的结果,但裂纹扩展速度较高。在空气环境下,在裂纹扩展起始阶段,母材区域门槛值最低,裂纹最容易扩展,而在裂纹稳定扩展区域,焊核区域的裂纹扩展速率最快,为da/dN = 7.80×10-6K)2.78,前进侧热力影响区的裂纹扩展速率最慢,为da/dN = 1.94×10-5K)1.73。在腐蚀疲劳环境下,母材区域的门槛值最小,最容易发生扩展行为,进入稳定扩展阶段时,后退侧热力影响区扩展最快,为da/dN =3.12×10-4K)1.71,焊核区域扩展最慢,为da/dN = 2.78×10-4K)1.50。AZ31镁合金搅拌摩擦焊接头各区域的腐蚀疲劳裂纹扩展机理主要是裂纹尖端的阳极溶解和氢脆机理。裂纹扩展路径曲折复杂,裂纹中部发现裂纹“闭环”和分叉形貌,裂纹尾部细小,出现裂纹“跳跃”情况,裂纹尖端附近的施密特因子分布不均匀,裂纹尖端附近的组织整体呈现较软的取向,裂纹总是沿着易于滑移的软取向组织扩展。

     

    Abstract: In this paper,the corrosion fatigue crack propagation behavior of AZ31 magnesium alloy friction stir welded joint was studied. The results showed that the corrosion fatigue crack growth threshold and strength in all areas of AZ31 magnesium alloy joints in 1%( mass fraction)Na Cl solution were lower than that in the air environment,but the crack growth rate was higher. In the air environment,the base metal areahad the minimum threshold and the crack was the easiest to expand in the initial crack extension stage. In the region of the stability of crack extension,the crack propagation rate was the fastest in the welding nuclear zone,da/dN = 7.80×10-6K)2.78,while the crack propagation rate was the slowest in advancing side of thermal-mechanically affected zone,da/dN = 1.94×10-5K)1.73. In the corrosion fatigue environment,the threshold value of the base metal zone was the minimum,and the propagation behavior was the most prone to occur. In the stage of stable extension,thermal-mechanically affected zone in retreating side expanded the fastest,da/dN =3.12×10-4K)1.71,while welding nuclear zone expanded the slowest,da/dN = 2.78×10-4K)1.50. The mechanism of corrosion fatigue crack propagation in various areas of AZ31 magnesium alloy friction stir welded joints was mainly the mechanism of anodic dissolution and hydrogen embrittlement at the crack tip. The crack propagation path was tortuous and complex,“closed-loop”and furcation morphology of crack were found in central crack. The tail of the crack was fine,and the crack“jumps”occurred. Schmid factors near the crack tip unevenly distributed,the microstructure near the crack tip integrally presented a soft orientation,while cracks always propagated along soft orientation tissues that were prone to slip.

     

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