真空钎焊3003铝合金蜂窝板界面组织与性能

Interfacial microstructure and mechanical properties of vacuum brazed 3003 aluminum alloy honeycomb panel

  • 摘要: 采用4004钎料对6063/3003/6063夹层结构铝蜂窝板实施真空钎焊,研究了钎焊温度对钎焊界面组织与力学性能的影响。结果表明,6063/3003/6063蜂窝板钎焊界面组织对钎焊温度较为敏感,在580~595℃温度下界面均能形成良好的冶金结合,焊缝组织由富Al相、Al-Si共晶相及Al (Mn,Fe) Si相组成。但随着钎焊温度升高,界面母材溶蚀程度加剧,595℃钎焊界面母材几乎被完全溶解。平压测试结果表明,蜂窝芯铝箔发生弯曲变形,导致失稳坍塌;平拉测试时断裂发生在蜂窝芯中部,表明钎焊界面焊缝强度较高,断裂未发生在焊缝处。

     

    Abstract: Vacuum brazing of 6063/3003/6063 sandwich aluminum honeycomb panel was carried out with 4004 brazing filler metal. The effect of brazing temperature on microstructure and mechanical properties of brazed interface was studied. The results showed that microstructure of the brazed interface of 6063/3003/6063 honeycomb plate was sensitive to brazing temperature, and good metallurgical bonding could be formed at 580 ~ 595 ℃ . Microstructure of brazing seam consisted of Al rich phase, AlSi eutectic phase and Al(Mn,Fe)Si phase. However, with the increase of brazing temperature, the corrosion degree of the base metal increased, and the base metal was almost completely dissolved at 595℃ . The results of flat pressure test showed that the bending deformation of honeycomb core aluminum foil led to unstable collapse, the fracture occurred in the middle of honeycomb core during flat tension test, which indicated that the strength of brazed interface was high, and the fracture did not occur at the brazed joint.

     

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