焊接工艺参数对铝/铝激光焊焊缝形貌及力学性能的影响

Effect of welding parameters on weld morphology and mechanical properties of laser welded aluminum/aluminum

  • 摘要: 针对汽车动力电池极耳焊接问题, 采用单一控制变量法研究了激光功率和焊接速度对汽车动力电池铝极耳和铝汇流排焊缝表面形貌和截面形貌的影响,并对不同焊接工艺参数下焊缝的硬度和抗剪切力进行了测量,研究焊接工艺参数对焊缝力学性能的影响,确定最优焊接工艺参数。研究结果表明,激光功率和焊接速度的增加均会导致鱼鳞纹逐渐模糊,截面气孔的数量和大小先上升后降低,抗剪切力先上升后下降;激光功率与硬度呈负相关关系,焊接速度与硬度呈正相关关系;激光功率为650 W,焊接速度为55 mm/s时焊缝质量最好,鱼鳞纹现象明显,焊缝中心硬度约36 HV,抗剪切力765.41 N。该研究对汽车动力电池铝极耳和铝汇流排的焊接工艺优化具有实际指导意义。

     

    Abstract: Aiming at the welding problem of automobile power battery tabs, the single control variable method was used to study the influence of laser power and welding speed on the surface morphology and cross-sectional topography of the weld of automotive power battery aluminum tahs and aluminum busbars. The hardness and shear resistance under different welding parameters were measured to study the influence of welding parameters on mechanical properties and the optimal welding parameters were determined. The research results showed that the increase of laser power and welding speed caused the gradual blurring of fish scales, the size and number of cross-section pores and the shear resistance reduced after rising. A positive association was discovered between hardness and welding speed, while laser power was negatively correlated with hardness. When the laser power was 650 W and the welding speed was 55 \mathrm~mm / \mathrms, the weld quality was the best, the fish scale phenomenon was obvious, the center hardness of the weld was about 36 HV, and the shear resistance was 765.41 N. This research had practical guiding significance for the optimization of the welding process of aluminum tabs and aluminum busbars of automotive power batteries.

     

/

返回文章
返回