干燥过滤器焊后泄露原因

Leakage cause of filter dryer after brazing

  • 摘要: 针对空调、冰箱用干燥过滤器服役过程易泄露的技术难题,采用ZEISS光学显微镜、体式显微镜和Phenom XL台式扫描电镜等方法对试验结果进行分析对比。结果表明,焊后干燥过滤器裂纹处分布有钎剂成分和大量铝、铁等元素,说明焊后过滤器泄露的一部分原因来自于钎剂的腐蚀作用和夹渣缺陷造成;未经使用的干燥过滤器中存在明显的裂纹和大量的黑色夹渣物,进一步说明焊后干燥器泄露的另一部分原因为本身存在大量的缺陷,应力集中,导致裂纹的出现。缺陷和钎剂共同作用导致焊后干燥过滤器服役过程出现泄露,原始缺陷的存在为裂缝的源头,钎剂的存在加速了裂缝的扩展。

     

    Abstract: In view of the technical problem that the filter dryer used in air conditioning and refrigerator was easy to leak during service, ZEISS optical microscope, type microscope and Phenom XL desktop scanning electron microscope were used to analyze and compare the test results. The results showed that there were flux components and a large amount of aluminum, iron and other elements distributed in the crack of the filter dryer after welding. It was indicated that the leakage of filter after welding was partly caused by the corrosion of flux and slag inclusion defect. There were obvious cracks and a large number of black slag inclusion in the unused filter dryer, which further indicated that another part of the reason for leakage of the post-welding dryer was due to a large number of defects and stress concentration, leading to the emergence of cracks. The joint action of defects and flux led to leakage in the service process of post-weld filter dryer. The existence of original defects was the source of cracks, and the existence of flux accelerated the expansion of cracks.

     

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