超多层薄壁波纹管环焊缝高可靠性焊接技术

High reliability welding technology of circumferential welds of multilayer thin-wall bellows

  • 摘要: 系统地研究了应用于强振、高温、高压工况的高柔性膨胀节中的 12 层薄壁波纹管与接管的环焊缝高可靠性焊接工艺。主要从背面氩气保护作用、焊丝直径、加强套环位置、波纹管与接管间隙等方面研究对焊接质量的影响。试验结果表明,对于波纹管与接管的氩弧焊工艺,在背面氩气保护下、选择焊丝直径 1.6 mm 、焊接电流 105 A 、加强套环位置与波纹管直边段端面在同一高度、波纹管与接管间隙 0.5 mm 为最优焊接工艺参数,会获得最优的焊接质量, 此时熔深最大为 3.1 mm , 熔合区组织最好。

     

    Abstract: The high reliability girth welding technology of 12 layers thin-wall bellows and nozzles applied in high flexible expansion joint under strong vibration, high temperature and high pressure was studied systematically. The influence of argon protection on the back, diameter of welding wire, position of reinforcing ring and clearance between bellows and nozzles on welding quality was mainly studied. The results showed that for argon are welding process of bellows and nozzles, 1.6 mm wire diameter, 105 A welding current, strengthening thimble position and corrugated pipe straight segment end at the same height, 0.5 mm clearance between corrugated pipe and joint pipe were selected as the optimal welding parameters, the optimal welding quality was achieved with 3.1 mm maximum depth and best microstructure of fusion zone.

     

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