核电异种金属焊接材料及方法研究现状

Research status of welding materials and methods for dissimilar metals in nuclear power

  • 摘要: 异种金属焊接接头开裂是导致核电事故的主要原因,急需开发新材料新技术,提高焊缝质量。传统电弧焊方法存在效率低、热输入大和变形严重等问题。窄间隙电弧焊的热输入、填充量、变形量等都比传统电弧焊低。与窄间隙电弧焊相比,窄间隙激光填丝焊坡口更窄、热输入更低、变形更小、精度更高。研究表明,窄间隙激光填丝焊可获得满足核电压力容器制造要求的焊缝,有望成为异种金属连接新方法。然而,现有窄间隙激光填丝焊采用常规激光及单焊丝填充,仍存在3个主要问题:一是界面容易产生未熔合问题;二是熔融金属粘度大,熔池流动性差,合金元素分布不均匀;三是低熔点共晶相沿晶界析出过多,无法兼顾焊缝抗液化裂纹、应力腐蚀裂纹和高温失塑裂纹能力。研究表明,焊接热源和焊材是解决上述问题的2个关键因素。创新点:(1)系统论述了核电异种金属焊接材料的发展及其趋势。(2)窄间隙激光焊接有潜力成为核电异种金属连接的新方法。(3)焊接热源和焊材是解决窄间隙激光填丝焊界面未熔合、熔池流动性差低及低熔点共晶相沿晶界析出过多等问题的2个关键因素。

     

    Abstract: The cracking of welded joints of dissimilar metals is the main cause of nuclear power accidents.It is urgent to develop new materials and new process to improve the weld quality.Traditional arc welding has some problems, such as low efficiency, large heat input and serious deformation.Heat input, filling and deformation of narrow gap arc welding are lower than those of traditional arc welding.Compared with narrow gap arc welding, narrow gap laser welding with filling wire addition has narrower groove, lower heat input, smaller deformation and higher precision.The previous research indicated that narrow gap laser welding with filler wire addition could meet the requirements of the nuclear pressure vessel manufacture.It was expected to become a new method of the dissimilar metal welding.However, there were still three main problems existing in the available narrow gap laser welding with normal laser and filler single wire addition process.Firstly, the interface was easy to produce incomplete fusion.Secondly, the viscosity of molten metal was high and the fluidity of molten pool was poor resulting in the uneven distribution of alloy elements.Thirdly, the eutectic phase with low melting point precipitated too much along the grain boundary, which couldn’t take into account the ability of weld to resist liquefaction crack, stress corrosion crack and high-temperature plastic crack.The applicant believed that the welding heat source and filler materials were the two key factors to solve the above problems.Highlights:(1)The development and trend of welding materials for nuclear dissimilar metals were systematically discussed.(2)The narrow gap laser welding had the potential to become a new method of welding dissimilar metals in a nuclear power.(3)The welding heat source and welding materials were the two key factors to solve problems such as incomplete fusion of interface, poor fluidity of molten pooland eutectic phase with low melting point precipitated too much along the grain boundary in narrow gap laser welding with filler wire addition.

     

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