TC4钛合金电子束焊接头低周疲劳性能与断裂行为

Low cycle fatigue properties and fracture behavior of electron beam welded joints of TC4 titanium alloy

  • 摘要: 文中比较了30 mm厚TC4电子束焊接头和母材的低周疲劳性能。试验结果表明,母材的低周疲劳性能稍优于接头,母材和接头的应变疲劳极限分别为0.49%和0.44%。对接头的疲劳断裂位置进行了观察,接头的疲劳断裂位置在焊缝。对接头和母材的疲劳断口进行了观察,疲劳裂纹源均出现在试样表面,疲劳裂纹扩展区均发现典型的疲劳辉纹,但接头的辉纹间距要小于母材,最后拉伸断裂区均发现韧窝,为韧性断裂。最后运用高分辨SEM对接头的组织进行了研究,母材为典型的双态组织,主要是由等轴α相和晶间β相构成,热影响区等轴α相边缘逐渐溶解,转变成较多的层状α’相,焊缝主要是由针状α’相组成的网篮状组织构成。创新点:(1)阐明了30 mm TC4钛合金电子束焊接头整体的低周疲劳性能弱于母材且断裂在焊缝区域的原因,接头显微组织存在较大的不均匀性且焊缝区域显微硬度低于两侧热影响区。(2)揭示了30 mm TC4钛合金电子束焊接头焊缝区显微硬度低于热影响区的原因,靠近焊缝一侧的热影响区存在较多的马氏体α’相。(3)通过观察母材和接头的疲劳断口,发现其疲劳裂纹扩展区域均出现疲劳辉纹,但焊缝区的辉纹间距小于母材。

     

    Abstract: Low-cycle fatigue performance between 30 mm thick TC4 electron beam welded joint and base material was compared in the paper.The experimental results showed that the low-cycle fatigue performance of base material was slightly better than that of welded joint,and the strain fatigue limits of base material and welded joint were 0.49% and 0.44%,respectively.The fatigue fracture location of welded joint was observed,and the fatigue fracture location of welded joint was in the weld.The fatigue fracture morphology of base material and welded joint was observed,and the fatigue crack source appeared on the surface of the sample.Typical fatigue lines were found in the fatigue crack propagation area,but spacing between fatigue lines of welded joints was smaller than that of base material.Dimples were found in the fracture zone,which belonged to ductile fractures.Finally,a high-resolution SEM was used to study the microstructure of welded joint.Base material appeared a typical two-state microstructure,which was mainly composed of equiaxed α phase and intracrystalline β.The edge of the equiaxed α phase in the heat-affected zone gradually dissolved and transformed into lamellar α’phases.Weld was mainly composed of basket-like microstructure that was made up of needle-like α’phases.Highlights:(1)The reason why the overall low cycle fatigue performance of the electron beam welded joint of 30 mm TC4 titanium alloy was weaker than that of the base metal and fracture in the weld zone was clarified.The microstructure of the joint was highly uneven and the microhardness of the weld zone was lower than that of the heat affected zone on both sides.(2)It was revealed the reason that the microhardness of the weld zone of 30 mm TC4 titanium alloy electron beam welding was lower than that of the heat affected zone,and there were more martensite α’phase in the heat affected zone near the weld side.(3)By observing the fatigue fracture of the base metal and joint,it was found that fatigue glint appeared in the fatigue crack propagation area of the base metal,while fatigue striation spacing of the weld zone was smaller than that of the base metal.

     

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