DP980双相钢CMT焊接接头组织及性能

Microstructure and properties of CMT welded joint of DP980 dual phase steel

  • 摘要: 基于冷金属过渡(CMT)焊接技术,对1.2 mm厚DP980双相钢进行焊接试验。研究3~6 m/min送丝速度和350~600 mm/min焊接速度工艺参数对焊接接头显微组织与力学性能的影响。结果表明,CMT搭接焊工艺可制备无明显缺陷、成形性良好的DP980双相钢焊件;焊接接头热影响区分为完全相变粗晶区、完全相变细晶区及不完全相变软化区3个部分,主要由马氏体、铁素体和少量贝氏体组成;随着送丝速度的增大,粗晶区晶粒尺寸由13.89 μm增大至25.17 μm;随焊接速度的增大,粗晶区晶粒尺寸由26.86 μm减小至16.11 μm;完全相变细晶区平均显微硬度可达400 HV,而软化区硬度则降低至260 HV;在3 m/min送丝速度和500 mm/min焊接速度条件下,焊件拉伸性能最佳,抗拉强度可达967 MPa;由于软化区铁素体富集,断口产生于软化区,断裂方式为韧性断裂。创新点: (1)针对汽车用钢薄板焊接的难点,提出具有低热输入焊接特点的CMT工艺。(2)研究送丝速度与焊接速度对DP980双相钢CMT焊接接头显微组织的演变规律和力学性能的影响,研究结果可为工厂实际生产提供理论依据与数据支持。

     

    Abstract: Based on cold metal transfer (CMT) welding technology, welding test of 1.2 mm thick DP980 dual phase steel was carried out. Effects of wire feeding speed of 3~6 m/min and welding speed of 350~600 mm/min on the microstructure and mechanical properties of welded joints were investigated. The results showed that DP980 dual phase steel welds with no obvious defects and good formability could be prepared by CMT lap welding process. Heat affected zone of welded joints was divided into three parts, namely coarse-grained zone, fine-grained zone and incomplete softening zone, which was mainly composed of martensite, ferrite and a small amount of bainite. With the increase of wire feeding speed, grain size of coarse-grain zone increased from 13.89 μm to 25.17 μm. However, with the increase of welding speed, grain size of coarse-grain zone decreased from 26.86 μm to 16.11 μm. Average microhardness of the complete phase transition fine grain zone was up to 400 HV, while that of the softened zone was down to 260 HV. Under conditions of wire feeding speed of 3 m/min and welding speed of 500 mm/min, tensile properties of the welds were the best, and the tensile strength could reach 967 MPa. Due to the enrichment of ferrite in the softening zone, the fracture was generated in the softening zone, and the fracture mode was ductile fracture.Highlights: (1) Aiming at the difficulty in welding of automobile steel sheet, CMT process with characteristics of low heat input welding was proposed.(2) Influence of wire feeding speed and welding speed on microstructure evolution and mechanical properties of DP980 dual phase steel CMT welded joints were studied. The research results could provide theoretical basis and data support for the actual production of the factory.

     

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