波形钢腹板梁T形接头焊接温度场分析

Analysis of welding temperature field of T-joint of the girder with

  • 摘要: 为研究波形钢腹板梁T形接头焊接温度场的分布情况,基于热弹-塑性理论和有限元理论,利用Simufact Welding软件,采用双椭球热源模型并配置相关参数,对其T形接头用CO2气体保护电弧焊在环境温度为20 ℃的温度场进行仿真分析和试验验证。分析不同环境温度对金属熔池冷却速率的影响程度。结果表明,数值模拟所选用的热源类型及相关参数合理,焊接热输入充足,焊接熔深适中,底板和腹板连接良好;模拟所得焊件热影响区分布为不规则封闭椭圆形,表现出一定的温度梯度,与试验所得吻合良好;焊接模拟过程中,焊缝处温度达到材料熔点1 500 ℃,所呈现的等温线在热源前方密集,后方稀疏且具有一定的梯度,与实际焊接过程热传递类似;焊后冷却过程中,焊缝及附近温度迅速下降,温度梯度迅速降低,温度场辐射范围不断增大;金属熔池的冷却速率与环境温度呈反比关系。为同类桥梁焊接温度场分析提供参考。

     

    Abstract: In order to study distribution of welding temperature field of T-joint of girder with corrugated steel web, based on thermo-elastic-plastic theory and finite element theory, temperature field of T-shaped joint by CO2 shielded arc welding was simulated and verified by experiments at 20 ℃ with Simufact Welding software, double ellipsoid heat source model and configuring the relevant parameters.Influence of different ambient temperature on cooling rate of molten pool was analyzed.The results showed that type of heat source and the related parameters used in the simulation were reasonable, welding heat input was sufficient, welding penetration was moderate, and bottom plate and web were connected well.Distribution of heat-affected zone of weldment obtained by simulation was an irregular closed ellipse and showing a certain temperature gradient, which was in good agreement with the test results.During the welding simulation process, temperature of the weld reached melting point of material 1 500 ℃.The isotherms presented dense in front of the heat source and sparse in the rear with a certain gradient, which was similar to heat transfer in the actual welding process.In the post-weld cooling process, temperature of the weld and its near area dropped promptly, temperature gradient fell apace, and radiation range of temperature field increased constantly.Cooling rate of metal molten pool was inversely proportional to ambient temperature.The research results obtained in this paper could provide reference for the analysis of welding temperature field of similar bridges.

     

/

返回文章
返回