水网地区铜衬垫外根焊全自动焊接技术适应性

Adaptability of automatic welding technology of copper liner external root welding in water network area

  • 摘要: 中俄东线天然气管道工程南通—甪直段线路具有水网密布、地下水位高、地基承载力差等特点,为确保工程的施工质量和进度,引入在平原地区已经应用成熟的铜衬垫外根焊全自动焊接工艺,在水网地区开展材质为X80M、规格为φ1 422 mm×32.1 mm管道钢的施焊适应性验证研究。分析了施工地段的气候和地质对施工的影响,统计了单道焊缝各工序用时并计算流水线作业时的日最高工效,对焊缝的质量及性能进行了测试。试验结果表明,采用铜衬垫外根焊全自动焊接工艺在水网地区的气候及地质条件下施焊,通过人员与设备的合理调配,可克服降水、高温及地基下陷等不利因素的影响,焊缝的各项指标均满足验收标准;机组合理配置下10 h最高日工效可达到28道/日,该成套工艺技术可以进行高质量、高效率的水网地区管道焊接工作。创新点: 开展了水网地区铜衬垫外根焊全自动焊接工艺对降水、高温及地基下陷等不利因素焊接适应性研究;实现了铜衬垫外根焊全自动焊接工艺在水网地区高质量、高效率管道焊接。

     

    Abstract: The Nantong-Luzhi section of China-Russia Eastern Gas Pipeline Project was characterized by a dense water network, high water table and poor foundation bearing capacity. To ensure construction quality and progress of the project, fully automatic welding process of copper liner external root welding that has been applied in the plain area was introduced, and verification study of welding applicability of X80M pipe steel with specification φ1 422 mm×32.1 mm was carried out in water network area. Influence of climate and geology of construction site on construction was analyzed, time of a single weld spent on each process was counted, the daily maximum efficiency of assembly line operation was calculated, and quality and performance of weld was tested. The results showed that fully automatic welding process of copper liner external root welding was carried out under conditions of climate and geology in water network area. Through reasonable deployment of personnel and equipment, precipitation, high temperature, foundation subsidence and other adverse factors could be overcome, and indicators of weld met the acceptance criteria. 10-hour maximum daily work efficiency under reasonable configuration of unit could reach 28 passes per day. The complete set of technology could finish high-quality and high-efficiency pipeline welding work in water network area.Highlights: The adaptability of automatic welding process of copper liner external root welding in water network area to unfavorable factors such as precipitation, high temperature and foundation subsidence was studied. The fully automatic welding process of copper liner external root welding was realized for high-quality and high-efficiency pipeline welding in water network area.

     

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