基于能量−峰值温度控制的脉冲加热电源的设计

Design of pulse heating power supply based on energy-peak temperature control

  • 摘要: 为改善焊锡焊接过程中脉冲加热电源输出峰值温度不可控、升温速度慢、加热能量控制精度低的问题,提高加热过程温度控制的稳定性,实现升温曲线的平滑过渡,设计了一种基于能量-峰值温度控制的精密脉冲加热电源。分析了电源负载特性、热电偶动态响应特性对电源电气特性的要求。基于逆变变流技术设计了电源系统主电路及控制电路。基于高性能STM32控制器设计了数字化控制系统。提出了基于能量-峰值温度控制的控制算法,对设计的电源进行了输出温度-电特性测试,与传统PID控制进行了比较。对焊头端面加热温度分布特性进行了测试,以微型贴片电感验证电源的工艺适应性。试验结果表明,电源实现了加热脉冲能量的精密控制,输出温度、时间控制精度高,可实现快速升温条件下峰值温度的精确控制,有效抑制温度过冲,焊头温度分布均匀性得到改善,能满足电子器件微型化对焊接工艺参数精密控制的要求。

     

    Abstract: In order to solve problems of uncontrollable peak temperature of pulse heating power supply, slow heating rate and low precision of heating energy control in soldering process, improve stability of temperature control in heating process and realize smooth transition of heating curve, a kind of precision pulse heating power supply based on by energy-peak temperature control was designed. Requirements of load characteristics of power supply and dynamic response characteristics of thermocouple on electrical characteristics of power supply were analyzed. Main circuit and control circuit of power supply system were designed based on inverter converter technology. Digital control system was designed based on high performance STM32 controller. A control algorithm based on energy-peak temperature control was proposed. Output temperature-electrical characteristics of the designed power supply were tested and compared with those of the traditional PID control. Heating temperature distribution characteristics of end face of welding head were tested and micro-patch inductance was used to verify process adaptability of the power supply. The test results showed that the power supply could realize precise control of heating pulse energy, had high precision control of output temperature and time, and could realize precise control of peak temperature under condition of rapid heating up, which effectively restrained temperature overshoot and improved uniformity of temperature distribution of welding head. It could meet requirements of precision control of welding parameters for miniaturization of electronic devices.

     

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