基于人工神经网络的Q235焊缝强韧性预测

The prediction of the strength and toughness of Q235 weld joint based on the artificial neural network

  • 摘要: 采用正交试验L9(34)设计Q235钢的机器人焊接试验次数及焊接参数,通过拉伸试验和低温冲击试验分别获取9组焊缝抗拉强度和冲击吸收能量样本数据,并进行归一化处理;通过Matlab工具箱函数分别建立BP网络、RBF网络和Elman网络,在尝试性学习训练和泛化验证的基础上确定各网络的最佳结构及主要参数,即BP网络结构确定为3×10×2,RBF网络spread值设为2.4,Elman网络隐含层神经元数设为25个,进而比较分析和研究3种网络模型对Q235钢焊缝强韧性的预测精度和应用效果。结果表明,BP,RBF及Elman神经网络的平均相对误差均低于10%,可用于焊缝的强韧性预测,尤其对焊缝抗拉强度的预测精度相对较高;在样本条件下,相比于BP和RBF网络,Elman网络更加稳定,预测精度更高,综合预测效果最佳,对焊缝抗拉强度和冲击韧性的趋势性预测较为有效,能够反映焊缝强韧性的实际变化规律和趋势;引入机器人焊接和射线检测方法,提高样本数据的准确性和代表性,从而提高神经网络的预测效果。创新点:(1)比较BP,RBF及Elman神经网络对Q235钢焊缝强韧性的预测精度和效果。(2)采用机器人焊接、射线检测及正交试验,提高样本数据准确性和代表性。

     

    Abstract: The number of welding tests and the welding parameters of Q235 robot obtained through the orthogonal test L9 and the 9 groups of sample data got from tension test and low temperature impact test are done by normalization processing.BP, RBF and Elman network are established by Matlab.The best structures and major parameters are confirmed to be BP 3×10×2, RBF 2.4, and Elman 25 through learning and gerneralization test, which are analyzed to find the prediction accuracy and application effect on the weld joint strength and toughness of Q235.The results show that the average relative errors of BP, RBF and Elman are less than 10% and they can be used to predict the strength and toughness of weld joint, especially for the tensile strength.In the sample condition of this paper, Elman network is more stable and its prediction accuracy of strength and toughness is higher and better than BP and RBF, which can reflect the actual change rules and tendency of the strength and toughness of weld joint.The robot welding and the ray detection method can improve the accuracy and representativeness of sample data to enhance the prediction effect of neural network.Highlights:(1)Comparative study of the predicition accuracy and effect of BP, RBF and Elman on the weld joint strength and toughness of Q235.(2)Robot welding, ray detection and orthogonal test were used to improve the accuracy and representativeness of sample data.

     

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