推力室钎焊身部焊缝缺陷的DR数字成像自动检测方法

Automatic detection method of DR digital imaging for brazing seam defects of thrust chamber body

  • 摘要: 针对常规胶片照相法评定推力室焊缝缺陷过程中检测效率低、难以实现自动化、智能化等缺点,提出了一种基于X射线数字成像检测技术的缺陷自动检测方法,搭建了DR数字成像检测系统。采用改进型Faster R-CNN网络建立了DR数字图像焊缝缺陷识别模型,对该模型的识别准确性进行了测试并在DR检测系统上进行了模型部署。研究结果表明,所训练的改进型Faster R-CNN模型能够准确识别DR数字图像中4种典型钎缝缺陷,且识别准确率可达93%以上,单张图像缺陷识别时间不超过2 s。使用改进型Faster R-CNN网络模型对液体火箭发动机推力室钎焊接头DR数字成像检测图像进行计算机智能评定,试验证明模型部署于DR检测系统可实现缺陷的智能在线检测。

     

    Abstract: In view of shortcomings such as low detection efficiency, difficulty in realizing automation and intellectualization in the process of evaluating weld defects of thrust chamber by conventional film photography, an automatic defect detection method based on X-ray digital imaging detection technology was proposed, and a DR digital imaging detection system was built. Improved Faster R-CNN network was used to establish a digital image weld defect recognition model, recognition accuracy of the model was tested and the model was deployed on the DR detection system. The research results showed that the trained improved Faster R-CNN network model could accurately identify four typical brazing seam defects in DR images, recognition accuracy reached more than 93%, and defect recognition time of a single image did not exceed 2 s. Improved Faster R-CNN network model was used to perform computerized intelligent evaluation of DR digital imaging inspection photos of brazed joints in liquid rocket motor inference chambers, and it was demonstrated that the model could be deployed in DR inspection systems to achieve intelligent online detection of defects.

     

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