大型阀门环形焊缝变姿态焊接路径规划

Variable attitude welding path planning of large valve annular bead

  • 摘要: 针对大型阀门环形焊缝,采用等高圆弧填充路径规划策略,建立了基于坡口尺寸和焊接道次、焊枪碰撞验证、焊枪角度修正的多层多道路径规划方法。通过将焊缝拟合成扇形焊缝、等腰圆弧梯形焊缝与扇环焊缝,计算出每一道焊缝的焊枪位置、焊枪角度、摆动幅度,对焊缝干涉判断,确定焊枪偏转角,实现机器人阀门变姿态焊接的离线编程,避免了焊接过程中的机器人干涉碰撞。最终实现了大型蝶阀的焊接,焊接接头表面平面,无裂纹、未熔合的缺陷,经过超声探伤,无内部缺陷,焊缝合格率为100%。焊接接头组织由珠光体和铁素体组成,晶粒细小均匀,其抗拉强度为536 MPa,屈服强度为468 MPa,断后伸长率为14%,0 ℃冲击吸收能量为54 J。

     

    Abstract: For the annular weld of large valves, a multi-layer and multi-channel path planning method based on groove size, welding pass, welding gun collision verification and welding gun angle correction is established by using the path planning strategy of contour arc filling. By fitting the groove filling weld into fan-shaped weld, isosceles arc trapezoidal weld and fan ring weld, the position, angle and swing amplitude of the welding torch of each weld are calculated. The interference of the weld is judged, and the deflection angle of the welding torch is determined. The off-line programming of robot valve variable posture welding is realized, and the robot interference collision in the welding process is avoided. Finally, the welding of large butterfly valve was realized. The surface of the welded joint was flat without cracks and fusion defects. After ultrasonic testing, there was no internal defect, and the qualified rate of the weld was 100%. The microstructure of the welded joint is composed of pearlite and ferrite, and the grain is fine and uniform. The tensile strength is 536 MPa, the yield strength is 468 MPa, the elongation is 14 %, and the impact energy at 0 ℃ is 54 J.

     

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