稳定化热处理对厚壁TP347钢管焊接接头组织和性能的影响

Effects of stabilizing heating treatment on properties and micro-structures of TP347 thick-wall steel welded joints

  • 摘要: 对焊后进行稳定化热处理和保持焊态的厚壁TP347钢管焊接接头开展了拉伸试验、弯曲试验、冲击试验以及耐晶间腐蚀等试验。结果表明,焊后进行稳定化热处理的厚壁TP347钢管焊接接头塑性、韧性以及耐腐蚀性均出现了下降,焊缝因产生失塑性损伤,导致了再热开裂;进一步采用光学显微镜、扫描电镜以及能谱分析等微观表征技术,分析了再热裂纹形核和扩展。厚壁TP347钢管焊接接头进行稳定化热处理过程中,较大焊接残余应力缓慢释放,在高温和应力共同作用下,晶界析出较多铬和铌的碳化物、氮化物以及氧化物,再热裂纹在较多析出物与基体交界处形核(孔洞),在剩余残余应力作用下孔洞合并引起裂纹沿晶界扩展。通过试验发现采用稳定化热处理提高厚壁TP347钢管焊接接头耐腐蚀性并不理想,在较大残余应力和高温作用下很容易引起焊接接头的失效性损伤。

     

    Abstract: Tensile tests, bending tests, impact tests, and intergranular corrosion resistance tests were conducted on welded joints of thick-walled TP347 steel pipes that underwent stabilizing heat treatment and maintained their weld state. The results showed that plasticity, toughness, and corrosion resistance of the welded joints of thick-walled TP347 steel pipes decreased after stabilizing heat treatment, and the weld seam experienced loss of plasticity damage, leading to reheating cracking. Further analysis was conducted using microscopic characterization techniques such as optical microscopy, scanning electron microscopy, and energy spectrum analysis to study the nucleation and propagation of reheating cracks. During the stabilizing heat treatment process of welded joints of thick-walled TP347 steel pipes, significant welding residual stresses were slowly released, and at high temperatures and under the joint action of stresses, carbides, nitrides, and oxides with a larger amount of chromium and niobium precipitated at grain boundaries. Reheating cracks nucleate at the interface between a large number of precipitates and the matrix (voids). Accompanied by the residual stress, these voids merge, causing cracks to propagate along grain boundaries. The experimental results showed that using stabilizing heat treatment to improve the corrosion resistance of welded joints of thick-walled TP347 steel pipes is not optimal because it is easy to cause damage to the joints under large residual stresses and high temperatures.

     

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