22MnB5/DP590不等厚单脉冲电阻点焊接头组织

Microstructure of 22MnB5/DP590 joint with unequal thickness by single-pulse resistance spot welding

  • 摘要: 通过显微组织观察和硬度测试等方法,采用单脉冲电阻点焊连接技术研究不同的焊接时间和焊接电流条件下不等厚度22MnB5/DP590点焊接头组织特征及其变化规律,并利用 JMatPro 热力学模拟软件对DP590和22MnB5母材的电阻率和导热率等热物理参数进行计算。结果表明,点焊接头的熔核区为粗大的板条马氏体;两侧热影响区按照原奥氏体晶粒大小可分为粗晶区和细晶区;当焊接电流为8.5 kA、焊接时间为160 ms时,22MnB5侧的热影响区出现液化裂纹;随着焊接时间的增加,熔核直径先增加后下降,母材两侧的压痕率均增加,且22MnB5侧的压痕率大于DP590侧的压痕率,熔核向DP590侧偏移;随着焊接电流的增加,熔核直径增加,压痕率先增加后保持不变,熔核偏移有所改善;熔核区和热影响区显微硬度高于母材,其中22MnB5热影响区显微硬度最高。

     

    Abstract: Through microstructure observation and hardness test, single-pulse resistance spot welding technology was used to study microstructure characteristics and changing rules of 22MnB5/DP590 welded joints with unequal thickness under different welding time and welding current, and thermophysical parameters such as electrical resistivity and thermal conductivity of DP590 and 22MnB5 base metals were calculated by JMatPro software. The results showed that nugget zone of spot welded joints was composed of coarse lath martensite, and heat affected zone on both sides could be divided into coarse grain zone and fine grain zone according to the prior austenite grain size. When welding current was 8.5 kA and welding time was 160 ms, liquefaction cracks appeared in heat-affected zone on the side of 22MnB5. With the increase of welding time, diameter of nugget first increased and then decreased, indentation rate of base materials on both sides increased, indentation rate on 22MnB5 side was larger than that on DP590 side, and nugget shifted to DP590 side. As welding current increased, diameter of nugget increased, indentation of 22MnB5 and DP590 first increased and then remained unchanged, and nugget offset was improved. Microhardness of nugget zone and heat-affected zone was higher than that of base metal, and microhardness of 22MnB5 heat-affected zone was the highest.

     

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