Cu/Al/Cu层状金属复合材料电子束焊接接头特征

Characteristics of electron beam welded joints of Cu/Al/Cu lamellar metal composites

  • 摘要: 研究了Cu/Al/Cu层状金属复合材料的电子束焊,对焊接接头的表面成形、微观组织、力学性能进行分析。结果表明,采用电子束焊可以实现Cu/Al/Cu层状金属复合材料的有效连接。不同金属层焊缝宽度明显不同,铝层焊缝宽度最大,且铝层金属大量进入顶部和底部的铜层焊缝中。各层母材和焊缝界面均出现了IMCs层,铝层主要是Al2Cu,铜层则主要是AlCu,Al2Cu。在焊缝中心生成大量的块状Al2Cu,均匀分布在α-Al和Al2Cu组成的共晶组织基体中。接头抗拉强度为44 MPa,断口呈现明显的脆性断裂特征,拉伸断裂位置于显微硬度最高的焊缝中心区。创新点: (1)采用Cu/Al/Cu层状金属复合材料代替纯铜在工业领域的应用。(2)采用电子束焊接技术实现Cu/Al/Cu三明治结构层状金属复合材料的焊接。

     

    Abstract: Electron beam welding of Cu/Al/Cu lamellar metal composites was studied. Surficial formation of weld, microstructure and mechanical properties of welded joints were analyzed. The results showed that Cu/Al/Cu lamellar metal composite could be effectively connected by electron beam welding. Weld width of different metal layers was obviously different, Al layer had the largest width, and a large amount of Al layer metal entered Cu layer weld at the top and bottom. IMCs layer appeared at the interface of weld and base metal of each layer. Al layer was mainly Al2Cu, while Cu layer was mainly AlCu and Al2Cu. A large amount of massive Al2Cu generated in the center of weld and evenly distributed in the eutectic matrix composed of α-Al and Al2Cu. Tensile strength of welded joints was 44 MPa, fracture showed obvious brittle fracture characteristics, and tensile fracture located in the center of weld with the highest microhardness.Highlights: (1) Cu/Al/Cu lamellar metal composites were used instead of pure Cu in the industrial field.(2) Electron beam welding technology was used to weld Cu/Al/Cu sandwich lamellar metal composites.

     

/

返回文章
返回