10MnNi2MoV低合金钢管接头裂纹性质分析

Crack characteristic analysis of welded joints of 10MnNi2MoV low alloy steel pipe

  • 摘要: 以某电厂在役的10MnNi2MoV低合金钢管焊接接头作为研究对象,对其表面裂纹位置、形貌、组织和断口进行了系统地研究分析。结果表明,10MnNi2MoV钢管焊接接头盖面焊缝附近ЭА-395/9堆焊层中易产生锯齿状裂纹,该裂纹通常沿柱状晶生长方向扩展,同时在堆焊层近表面区域的迁移晶界中易产生条状和颗粒状析出物、T型晶界等显微组织及特征,这些组织为10MnNi2MoV低合金钢管焊接接头的高温失塑裂纹的形成提供了内在条件。对于在电厂服役时间较长的低合金钢焊接接头而言,在接头堆焊层易产生高温失塑裂纹,且该裂纹一旦形成将会快速扩展,严重威胁着电厂机组的安全运行。

     

    Abstract: Welded joints of 10MnNi2MoV low alloy steel pipe in service in a power plant was taken as the research object, whose surface crack location, morphology, microstructure and fracture were studied and analyzed systematically. The results showed that serrated cracks were easy to produce in ЭА-395/9 surfacing layer near the cosmetic weld of welded joints of 10MnNi2MoV steel pipe, which usually expanded along the growth direction of columnar crystals. At the same time, it was easy to produce strip and granular precipitates, T-shaped grain boundaries and other microstructure and features in migration grain boundary near the surface of the surfacing layer. These microstructures provided internal conditions for formation of ductility dip cracking of welded joints of 10MnNi2MoV low alloy steel pipe. For welded joints of low alloy steel that have been in service for a long time in thermal power plants, ductility dip cracking is easy to occur in the surfacing layer of welded joints, and once the crack is formed, it will expand rapidly, which seriously threatens safe operation of power plant units.

     

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