焊接工艺对薄壁环形钛合金焊缝成形及承载能力的影响

Effect of welding process on formation of weld and bearing capacity of thin-walled ring titanium alloy

  • 摘要: 通过试验研究钨极氩弧焊焊接工艺及参数对薄壁钛合金焊缝成形和承载能力的影响,对比分析了焊后真空去应力退火与真空退火方式对焊缝成形性能的影响。结果表明,采用自动氩弧焊、脉冲峰值电流55 A、基值电流27.5 A、焊接速度120 mm/min、正反面氩气流量10 L/min、不添加焊丝的焊接方法获得的焊缝满足要求。相比于焊后真空去应力退火,焊后真空退火的焊缝硬度明显降低,焊缝的塑性得到了提高,更有利于塑性成形,解决了焊缝硬度高、塑性差,成形时容易产生开裂的问题。焊缝与拉力方向呈45°时,既有利于焊缝的焊接,又有利于提升焊缝的承载能力,承载能力提升为原来的1.4倍。

     

    Abstract: Effects of argon tungsten arc welding technology and parameters on formation of weld and bearing capacity of thin-walled ring titanium alloy were investigated through experiment, and effects of vacuum stress relieving annealing and vacuum annealing on weld formability were compared and analyzed. The results indicated that welds obtained by automatic argon tungsten arc welding, pulse peak current 55 A, base current 27.5 A, welding speed 120 mm/min, and argon flow 10 L/min on front and back, without adding welding wire met the requirements. Compared with vacuum stress relieving annealing after welding, hardness of welds after vacuum annealing was significantly reduced, and plasticity of welds was improved, which was more conducive to plastic forming, and solved problems of high hardness and poor plasticity of weld and easy crack during forming. When weld and tension direction was 45°, it was conducive to welding of welds and improvement of bearing capacity of welds, which was increased to 1.4 times of the original.

     

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