不同焊丝对X65M管线钢管焊接接头组织与低温冲击韧性的影响

Effect of different welding wires on microstructure and low temperature impact toughness of welded joint of X65M steel pipe

  • 摘要: 直缝埋弧焊管作为重要的工程材料,广泛应用于钢结构、流体管道以及基础打桩等工程中。阿尔及利亚客户基于经济效益考虑,要求直缝埋弧焊原材料在不额外添加金属元素Ni的情况下,不仅需要满足API 5L 45th PSL2规范,还要求在−29 ℃条件下具有较高的冲击韧性。为了获得良好的具有良好低温冲击韧性的X65M级别钢材的焊接接头,采用四套不同化学成分的内外焊设计方案,进行X65M管线钢焊接工艺试验。利用光学显微镜分析了焊缝和热影响区的宏观组织,通过硬度试验和多温度冲击试验测试了其硬度和韧性。试验结果表明,MnNiTiB,MnMoNiTiB+MnMoTiB和MnMoNiTiB内外焊方案均满足:在−29 ℃条件,要求焊缝中心、热影响区冲击吸收能量单个值\geqslant 49 J,平均值\geqslant 61 J,其中MnMoNiTiB方案富余量最大。从经济性上看,MnNiTiB方案满足技术要求,同时价格在4个方案中是最低的。

     

    Abstract: As an important engineering material, LSAW pipes are widely used in steel structures, pipelines and pile foundation. Based on economic considerations, Algerian customer required steel sheet raw material to meet not only API 5L 45th PSL2 specification, but also high impact toughness at −29 ℃, without additional metal element Ni. In order to obtain welded joint of X65M grade steel with good low temperature impact toughness, four internal and external welding design schemes with different chemical composition were adopted to conduct welding process test on X65M pipeline steel. The macrostructure of weld and heat-affected zone was analysed with optical microscop, and hardness and toughness were tested by hardness tests and multi-temperature impact tests. The test results show that MnNiTiB, MnMoNiTiB+MnMoTiB and MnMoNiTiB internal and external welding programmes meet technical requirements of single welding seam and heat-affected zone with impact energy greater than 49 J and average value greater than 61 J at −29 ℃. Among them, MnMoNiTiB scheme has the largest surplus. In terms of economy, the MnNiTiB plan meets technical requirements, and price is the lowest among the four schemes.

     

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