X65管线钢窄坡口旋转电弧焊焊接工艺与性能

Welding process and properties of X65 pipeline steel by narrow groove rotating arc welding

  • 摘要: 针对油气管道窄坡口焊接普遍存在的侧壁未熔合问题,开展了X65管线钢窄坡口旋转电弧焊接工艺与性能的研究。搭建了X65管线钢板旋转电弧试验系统,利用高速摄像同步采集系统对旋转电弧熔滴行为进行了研究,分析了旋转电弧频率对熔滴过渡的影响。通过焊缝截面形貌的宏观金相观察,研究了窄坡口旋转电弧GMAW旋转频率对焊缝成形的影响。结果表明,高频旋转电弧加快了熔滴的过渡频率,减小了熔滴尺寸,促进了熔滴过渡过程。当旋转频率在5~30 Hz范围内时,能获得良好的焊缝成形。在旋转电弧的高频搅拌作用下,所获得的焊缝表面纹路十分致密,且焊接接头具有良好的抗拉伸性能和抗弯性能。

     

    Abstract: For the common problem of side-wall incomplete fusion in narrow groove welding of oil and gas pipelines, welding process and properties of X65 pipeline steel by narrow groove rotating arc welding were studied. Rotating arc experimental system of X65 pipeline steel plate was built, high-speed camera synchronous acquisition system was used to study behavior of rotating arc droplet, and influence of rotating arc frequencies on droplet transfer was analyzed. Through macroscopic metallographic observation of weld section morphology, influence of rotation frequency of narrow groove rotating arc GMAW on formation of weld was investigated. The results showed that high-frequency rotating arc accelerated transfer frequency of droplet, reduced size of droplet, and promoted transfer process of droplet. When rotation frequency was in the range of 5~30 Hz, good formation of weld could be obtained. Under the action of high-frequency stirring of rotating arc, surface texture of the obtained weld was very dense, and welded joints had good tensile and bending properties.

     

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