大坡度X70管线钢全自动焊内根焊接头组织与性能

Microstructure and mechanical properties of automatic welded joint of large-slope X70 pipeline steel

  • 摘要:
    目的 国内山区管道焊接不可避免,目前内焊机仅用于坡度小于12°管道焊接。旨在为验证新开发的内焊机在坡度25°的适用性,为大坡度X70管线钢全自动内根焊工艺的制定提供理论指导。
    方法 文中采用内焊机根焊,外焊机热焊、填充和盖面的全自动焊工艺对坡度25° X70管线钢进行焊接。焊后采用扫描电镜(SEM)和背散射电子衍射(EBSD)对母材、焊缝和热影响区组织进行观察,测试接头拉伸、弯曲、硬度、冲击、刻槽锤断等力学性能。
    结果 平焊、立焊和仰焊的焊缝横截面成形一致。母材组织主要是针状铁素体和板条贝氏体。焊缝和热影响区组织主要是铁素体和贝氏体,但不同焊层的铁素体和贝氏体形态不同。母材和焊缝晶界之间以大角度晶界为主,应变主要集中在大角度晶界处。接头抗拉强度高于570 MPa;弯曲试样无裂纹出现;硬度小于400 HV10;冲击吸收能量较高,且熔合线>热影响区>焊缝;刻槽锤断断裂面无未焊透、气孔、夹渣、未熔合等缺陷。
    结论 接头焊缝成形好、各项力学性能满足标准要求,新开发的内焊机可用于坡度25° X70管线钢焊接。

     

    Abstract: Objective Pipeline welding in mountainous areas in China is unavoidable, and the current internal welding machine is only used for pipeline welding with a slope of less than 12°. The purpose is to verify the applicability of the newly developed internal welding machine at a slope of 25°, and provide theoretical guidance for the formulation of root welding process with internal welding machine for large-slope X70 pipeline steel. Methods X70 pipeline steel was welded by the automatic welding process with internal welding machine for the root welding and external welding machine for the hot welding, fill and cap welding. After welding, the microstructure of welded joint was observed by scanning electron microscope (SEM) and backscattered electron diffraction (EBSD). The mechanical properties of welded joint such as tensile, bending, hardness, impact and notch hammer break were tested. Results Cross-sections of the weld is consistent in the flat, vertical and vertical weld positions. The base metal is mainly composed of acicular ferrite, lath bainite. The weld and the heat-affected zone (HAZ) is mainly ferrite and bainite, but the morphology of both ferrite and bainite in different welding layers is different. The large angle grain boundary is mainly between the base metal and the weld grain boundary, and the strain is mainly concentrated at the large angle grain boundary. The tensile strength of the joint is higher than 570 MPa. There is no crack in the bending specimens. The hardness value is less than 400 HV10. The impact energy is high, and from high to low are the fusion line, heat-affected zone, weld. There are no defects such as lack of weld penetration, porosity, slag inclusion and non-fusion on the fracture surface of the notch hammer break. Conclusion The welded joint is well formed, and the mechanical properties of the welded joint can meet the standard requirements, so the newly developed internal welding machine can be used for welding 25° X70 pipeline steel.

     

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